ITAC Assessment: SD0323
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ITAC Assessment: SD0323
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Assessment Year 2003
Principal Product cable ties
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 19
Plant Area 25,000
ft2
Annual Production 894,000,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $364,652 3,719,833
kWh
Electricity Demand $122,685 9,473
kW-mo/yr
Natural Gas $4,600 616
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $159,147 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,478

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
01 2.4226: Use / purchase optimum sized compressor $37,042 $41,000 $29,868
304,771
kWh
$7,174
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $30,015 - $24,304
247,998
kWh
$5,711
-
kW-mo/yr
- - -
03 2.7145: Install skylights $14,068 $6,000 $7,479
76,320
kWh
$6,589
-
kW-mo/yr
- - -
04 2.4239: Eliminate or reduce compressed air usage $11,373 $19,250 $11,373
100,200
kWh
- - - -
05 2.4239: Eliminate or reduce compressed air usage $10,024 $2,500 $5,284
53,913
kWh
$4,740
-
kW-mo/yr
- - -
06 2.4323: Use optimum size and capacity equipment $6,436 $1,116 $6,436
65,670
kWh
- - - -
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,039 - - $893
-
kW-mo/yr
$146 - -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $5,150 $5,000 - - - $5,150
-
lb
-
09 4.111: Add equipment/ operators to reduce production bottleneck $44,000 $25,000 - - - - $44,000
TOTAL RECOMMENDED $159,147 $99,866 $84,744
848,872
kWh
$25,107
-
kW-mo/yr
$146 $5,150
-
lb
$44,000
TOTAL IMPLEMENTED $43,478 $42,116 $36,304
370,441
kWh
$7,174
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs