| Assessment Year | 2003 |
|---|---|
| Principal Product | Stone coated steel roofing |
| NAICS | 324122: Asphalt Shingle and Coating Materials Manufacturing |
| SIC | 3444: Sheet Metal Work |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
60,000
ft2
|
| Annual Production | 3,200,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $169,903 | 1,409,296 |
kWh
|
$0.12 |
| Electricity Demand | $36,691 | 4,433 |
kW-mo/yr
|
$8.28 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $74,863 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $59,848 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $13,532 | - |
$11,861
98,188
kWh
|
$1,671
-
kW-mo/yr
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,385 | $240 |
$4,725
39,120
kWh
|
$660
-
kW-mo/yr
|
- | - | |
| 03 | 2.4131: Size electric motors for peak operating efficiency | $4,863 | $1,670 |
$4,124
34,146
kWh
|
$739
-
kW-mo/yr
|
- | - | |
| 04 | 2.6218: Turn off equipment when not in use | $3,957 | $1,185 |
$3,957
32,760
kWh
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,692 | $2,961 |
$2,101
17,388
kWh
|
$591
-
kW-mo/yr
|
- | - | |
| 06 | 2.7261: Install timers and/or thermostats | $1,621 | $500 |
$1,621
13,420
kWh
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,327 | $1,412 |
$1,167
9,660
kWh
|
$160
-
kW-mo/yr
|
- | - | |
| 08 | 2.7134: Use photocell controls | $1,032 | $2,000 |
$652
5,400
kWh
|
$380
-
kW-mo/yr
|
- | - | |
| 09 | 4.111: Add equipment/ operators to reduce production bottleneck | $31,334 | $6,000 | - | - | - | $31,334 | |
| 10 | 3.5316: Contract a wood pallet recycling company | $9,120 | - | - | - |
$9,120
-
lb
|
- | |
| TOTAL RECOMMENDED | $74,863 | $15,968 |
$30,208
250,082
kWh
|
$4,201
-
kW-mo/yr
|
$9,120
-
lb
|
$31,334 | ||
| TOTAL IMPLEMENTED | $59,848 | $12,298 |
$25,432
210,536
kWh
|
$3,082
-
kW-mo/yr
|
- | $31,334 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs