ITAC Assessment: SD0314
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ITAC Assessment: SD0314
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Assessment Year 2003
Principal Product meters & controllers
NAICS 339115: Ophthalmic Goods Manufacturing
SIC 3851: Ophthalmic Goods
Sales Range $100
M
to 500
M
# of Employees 1,700
Plant Area 520,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 6,100
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,089,838 19,125,696
kWh
Electricity Demand $477,815 34,989
kW-mo/yr
Natural Gas $77,046 18,067
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $337,392 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,728

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $173,249 $120,000 $126,040
1,153,152
kWh
$47,209
-
kW-mo/yr
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $35,689 $50,000 $27,452
251,160
kWh
$8,237
-
kW-mo/yr
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $29,440 $17,250 $26,284
240,477
kWh
$3,156
-
kW-mo/yr
-
04 2.5194: Redesign process $28,616 $11,700 $22,988
210,322
kWh
$5,628
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $26,207 $48,175 $20,962
191,784
kWh
$5,245
-
kW-mo/yr
-
06 2.7144: Install spectral reflectors / delamp $15,709 $33,075 $12,622
115,478
kWh
$3,087
-
kW-mo/yr
-
07 2.7111: Reduce illumination to minimum necessary levels $9,389 - $7,545
69,034
kWh
$1,844
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $9,097 $1,000 $9,097
83,232
kWh
- -
09 2.2511: Insulate bare equipment $2,478 $450 $2,478
22,671
kWh
- -
10 2.2511: Insulate bare equipment $242 $920 $242
2,210
kWh
- -
11 2.4231: Reduce the pressure of compressed air to the minimum required $598 - $598
5,471
kWh
- -
12 4.446: Automate finishing process $6,678 $3,294 - - $6,678
TOTAL RECOMMENDED $337,392 $285,864 $256,308
2,344,991
kWh
$74,406
-
kW-mo/yr
$6,678
TOTAL IMPLEMENTED $18,728 $1,920 $16,884
154,476
kWh
$1,844
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs