ITAC Assessment: SD0296
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ITAC Assessment: SD0296
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Assessment Year 2002
Principal Product Injection molding
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 50
Plant Area 28,000
ft2
Annual Production 3,360,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $190,162 1,760,840
kWh
Electricity Demand $36,663 4,376
kW-mo/yr
Electricity Fees $720 -
Natural Gas $653 62
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,063 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,897

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $36,601 $40,000 $33,014
305,691
kWh
$3,587
-
kW-mo/yr
- - -
02 2.6218: Turn off equipment when not in use $10,981 $1,000 $9,909
91,753
kWh
$1,072
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,955 $4,712 $5,109
47,308
kWh
$846
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $1,379 $500 $851
7,875
kWh
$528
-
kW-mo/yr
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $878 - $792
7,335
kWh
$86
-
kW-mo/yr
- - -
06 2.2511: Insulate bare equipment $3,766 $616 $3,766
34,875
kWh
- - - -
07 3.6193: Install equipment (eg compactor) to reduce disposal costs $2,500 $5,000 - - $2,500
-
lb
- -
08 3.2176: Increase use of automation $5,965 $3,500 - - - $5,965 -
09 2.4226: Use / purchase optimum sized compressor $2,019 $5,500 - - - - $2,019
10 3.2111: Install redundant equipment to avoid losses caused by equipment failure and routine maintenance $2,019 $5,800 - - - - $2,019
TOTAL RECOMMENDED $72,063 $66,628 $53,441
494,837
kWh
$6,119
-
kW-mo/yr
$2,500
-
lb
$5,965 $4,038
TOTAL IMPLEMENTED $15,897 $12,300 $10,701
99,088
kWh
$1,158
-
kW-mo/yr
- - $4,038
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs