| Assessment Year | 2001 |
|---|---|
| Principal Product | metal products for contruction of buildings |
| NAICS |
n/a
|
| SIC | 3448: Prefabricated Metal Buildings and Components |
| Sales Range | $50 M to 100M |
| # of Employees | 190 |
| Plant Area |
140,000
ft2
|
| Annual Production | 84,000
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $260,660 | 2,520,524 |
kWh
|
$0.10 |
| Electricity Demand | $55,946 | 7,146 |
kW-mo/yr
|
$7.83 |
| Electricity Fees | $2,784 | - |
|
- |
| Natural Gas | $12,645 | 1,388 |
MMBtu
|
$9.11 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $346,383 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $182,830 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $35,467 | $2,580 |
$29,811
377,471
kWh
|
$5,656
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $16,645 | $20,000 |
$16,645
193,098
kWh
|
- | - | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $8,020 | $4,000 |
$6,816
79,067
kWh
|
$1,204
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $14,223 | $30,000 |
$11,511
133,542
kWh
|
$2,712
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,771 | - |
$5,567
71,377
kWh
|
$1,204
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $23,814 | $1,000 |
$19,896
246,996
kWh
|
$3,918
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.6218: Turn off equipment when not in use | $6,639 | $240 |
$6,639
77,014
kWh
|
- | - | - | - | |
| 08 | 2.6218: Turn off equipment when not in use | $30,429 | - |
$25,859
299,991
kWh
|
$4,570
-
kW-mo/yr
|
- | - | - | |
| 09 | 3.3122: Use filtration, centrifuging to remove contaminants | $7,125 | $2,000 | - | - |
$7,125
-
gal
|
- | - | |
| 10 | 4.311: Schedule deliveries according to demand | $69,350 | $25,000 | - | - | - | - | $69,350 | |
| 11 | 4.111: Add equipment/ operators to reduce production bottleneck | $71,880 | $4,000 | - | - | - | $71,880 | - | |
| 12 | 4.112: Replace old machine with new automatic multi-station tool | $27,940 | $70,000 | n/a | - | - | - | $27,940 | - |
| 13 | 4.112: Replace old machine with new automatic multi-station tool | $28,080 | $7,000 | - | - | - | $28,080 | - | |
| TOTAL RECOMMENDED | $346,383 | $165,820 |
$122,744
1,478,556
kWh
|
$19,264
-
kW-mo/yr
|
$7,125
-
gal
|
$127,900 | $69,350 | ||
| TOTAL IMPLEMENTED | $182,830 | $50,580 |
$92,211
1,117,556
kWh
|
$14,144
-
kW-mo/yr
|
$7,125
-
gal
|
- | $69,350 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs