ITAC Assessment: SD0275
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ITAC Assessment: SD0275
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Assessment Year 2001
Principal Product Awards and trophies
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 484
Plant Area 250,000
ft2
Annual Production 53,000,000
pieces
Production Hrs. Annual 6,120
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $375,995 7,519,857
kWh
Electricity Demand $168,640 17,252
kW-mo/yr
Electricity Fees $5,091 -
Natural Gas $66,108 11,268
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,226,720 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $49,468

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.4322: Use or replace with energy efficient substitutes $4,842 $1,000 $3,502
70,039
kWh
$1,340
-
kW-mo/yr
- - - - -
02 2.4239: Eliminate or reduce compressed air usage $2,972 $700 $2,148
42,969
kWh
$824
-
kW-mo/yr
- - - - -
03 2.4239: Eliminate or reduce compressed air usage $4,366 $7,000 $3,156
63,112
kWh
$1,210
-
kW-mo/yr
- - - - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,446 $18,000 n/a $8,984
179,689
kWh
$2,462
-
kW-mo/yr
- - - - -
05 2.3132: Recharge batteries on during off-peak demand periods $4,210 - - $4,210
-
kW-mo/yr
- - - - -
06 2.7145: Install skylights $34,893 $12,500 $13,768
275,369
kWh
$21,125
-
kW-mo/yr
- - - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,523 $1,080 $3,992
79,851
kWh
$1,531
-
kW-mo/yr
- - - - -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $2,888 $5,400 - - - - $(-100.0) - $2,988
09 3.1175: Use a different or recycled raw material $45,000 - - - $45,000
-
lb
- - - -
10 3.5311: Recover and reuse waste material $312,500 $20,000 - - - - - $312,500 -
11 4.445: Install equipment to move product $73,440 $1,500 - - - $73,440 - - -
12 4.441: Install automatic packing equipment $144,380 $35,000 - - - $146,880 $(-2,500.0) - -
13 4.446: Automate finishing process $41,960 $80,000 - - - $48,960 $(-7,000.0) - -
14 4.652: Replace existing equipment with more suitable substitutes $6,420 - - - - $6,120 - - $300
15 4.444: Install system to collect scrap $73,440 $12,000 - - - $73,440 - - -
16 4.441: Install automatic packing equipment $68,440 $60,000 - - - $73,440 $(-5,000.0) - -
17 4.311: Schedule deliveries according to demand $390,000 $210,000 - - - - - - $390,000
TOTAL RECOMMENDED $1,226,720 $464,180 $35,550
711,029
kWh
$32,702
-
kW-mo/yr
$45,000
-
lb
$422,280 $(-14,600.0) $312,500 $393,288
TOTAL IMPLEMENTED $49,468 $14,580 $21,262
425,259
kWh
$28,206
-
kW-mo/yr
- - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs