ITAC Assessment: SD0272
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ITAC Assessment: SD0272
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Assessment Year 2001
Principal Product Aluminum forgings for aerospace
NAICS
n/a
SIC 3463: Nonferrous Forgings
Sales Range $10
M
to 50
M
# of Employees 185
Plant Area 150,000
ft2
Annual Production 1,500,000
lb
Production Hrs. Annual 4,725
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $347,790 5,253,011
kWh
Electricity Demand $174,280 18,770
kW-mo/yr
Electricity Fees $7,896 -
Natural Gas $332,900 66,651
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,607,000 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $89,479

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4239: Eliminate or reduce compressed air usage $22,159 $5,200 $16,334
246,739
kWh
$5,825
-
kW-mo/yr
- - - -
02 2.4323: Use optimum size and capacity equipment $24,052 $18,000 - - $24,052
-
MMBtu
- - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $54,857 $120,000 $49,562
748,678
kWh
$5,295
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,213 $400 $3,843
58,054
kWh
$1,370
-
kW-mo/yr
- - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,172 $7,600 $3,813
57,592
kWh
$1,359
-
kW-mo/yr
- - - -
06 2.2437: Recover waste heat from equipment $2,078 $2,000 - - $2,078
-
MMBtu
- - -
07 2.4322: Use or replace with energy efficient substitutes $1,318 $2,550 $653
9,870
kWh
$665
-
kW-mo/yr
- - - -
08 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $1,288,713 $1,830,400 $402,254
6,076,350
kWh
$143,363
-
kW-mo/yr
$424,695
-
MMBtu
- - $318,401
09 3.6193: Install equipment (eg compactor) to reduce disposal costs $6,638 $15,000 - - - - - $6,638
10 4.446: Automate finishing process $196,800 $56,000 - - - $211,800 $(-15,000.0) -
TOTAL RECOMMENDED $1,607,000 $2,057,150 $476,459
7,197,283
kWh
$157,877
-
kW-mo/yr
$450,825
-
MMBtu
$211,800 $(-15,000.0) $325,039
TOTAL IMPLEMENTED $89,479 $135,200 $73,552
1,111,063
kWh
$13,849
-
kW-mo/yr
$2,078
-
MMBtu
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs