ITAC Assessment: SD0269
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Assessment Year 2001
Principal Product Custom plastic injection molding
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 150,000
ft2
Annual Production 4,000,000
lb
Production Hrs. Annual 6,600
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $209,579 3,065,400
kWh
Electricity Demand $48,465 6,761
kW-mo/yr
Electricity Fees $22,634 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $515,072 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $298,531

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $97,717 $166,000 $82,072
1,199,880
kWh
$15,645
-
kW-mo/yr
- - - -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $41,894 $58,000 $49,202
719,334
kWh
$10,419
-
kW-mo/yr
$(-17,727.0)
-
MMBtu
- - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,230 $1,700 $1,123
16,412
kWh
$107
-
kW-mo/yr
- - - -
04 2.6242: Minimize operation of equipment maintained in standby condition $2,921 - $1,273
18,618
kWh
$1,648
-
kW-mo/yr
- - - -
05 3.6193: Install equipment (eg compactor) to reduce disposal costs $5,060 $7,900 - - - - $5,060 -
06 4.111: Add equipment/ operators to reduce production bottleneck $158,400 $2,500 - - - $158,400 - -
07 4.321: Optimize production lot sizes and inventories $24,750 $8,000 - - - - - $24,750
08 4.446: Automate finishing process $75,700 $100,000 - - - $75,700 - -
09 4.441: Install automatic packing equipment $107,400 $100,000 - - - $107,400 - -
TOTAL RECOMMENDED $515,072 $444,100 $133,670
1,954,244
kWh
$27,819
-
kW-mo/yr
$(-17,727.0)
-
MMBtu
$341,500 $5,060 $24,750
TOTAL IMPLEMENTED $298,531 $118,400 $1,273
18,618
kWh
$1,648
-
kW-mo/yr
- $265,800 $5,060 $24,750
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs