| Assessment Year | 2001 |
|---|---|
| Principal Product | Custom plastic injection molding |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
150,000
ft2
|
| Annual Production | 4,000,000
lb
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $209,579 | 3,065,400 |
kWh
|
$0.068 |
| Electricity Demand | $48,465 | 6,761 |
kW-mo/yr
|
$7.17 |
| Electricity Fees | $22,634 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $515,072 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $298,531 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $97,717 | $166,000 |
$82,072
1,199,880
kWh
|
$15,645
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $41,894 | $58,000 |
$49,202
719,334
kWh
|
$10,419
-
kW-mo/yr
|
$(-17,727.0)
-
MMBtu
|
- | - | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,230 | $1,700 |
$1,123
16,412
kWh
|
$107
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.6242: Minimize operation of equipment maintained in standby condition | $2,921 | - |
$1,273
18,618
kWh
|
$1,648
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $5,060 | $7,900 | - | - | - | - | $5,060 | - | |
| 06 | 4.111: Add equipment/ operators to reduce production bottleneck | $158,400 | $2,500 | - | - | - | $158,400 | - | - | |
| 07 | 4.321: Optimize production lot sizes and inventories | $24,750 | $8,000 | - | - | - | - | - | $24,750 | |
| 08 | 4.446: Automate finishing process | $75,700 | $100,000 | - | - | - | $75,700 | - | - | |
| 09 | 4.441: Install automatic packing equipment | $107,400 | $100,000 | - | - | - | $107,400 | - | - | |
| TOTAL RECOMMENDED | $515,072 | $444,100 |
$133,670
1,954,244
kWh
|
$27,819
-
kW-mo/yr
|
$(-17,727.0)
-
MMBtu
|
$341,500 | $5,060 | $24,750 | ||
| TOTAL IMPLEMENTED | $298,531 | $118,400 |
$1,273
18,618
kWh
|
$1,648
-
kW-mo/yr
|
- | $265,800 | $5,060 | $24,750 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs