ITAC Assessment: SD0268
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ITAC Assessment: SD0268
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Assessment Year 2001
Principal Product earplugs
NAICS
n/a
SIC 3842: Orthopedic, Prosthetic, and Surgical Appliances and Supplies
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 150,000
ft2
Annual Production 600,000,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $514,687 4,711,285
kWh
Electricity Demand $102,583 10,230
kW-mo/yr
Electricity Fees $2,077 -
Natural Gas $210,464 34,389
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $413,357 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $222,600

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.1211: Move boiler to more efficient location $40,607 $10,000 $40,360
369,600
kWh
$9,629
-
kW-mo/yr
$(-9,382.0)
-
MMBtu
- - -
02 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $92,095 $50,000 $73,850
676,279
kWh
$18,245
-
kW-mo/yr
- - - -
03 2.6218: Turn off equipment when not in use $26,840 $4,000 - - $26,840
-
MMBtu
- - -
04 2.2622: Replace existing chiller with high efficiency model $7,953 $16,000 $5,613
51,400
kWh
$2,340
-
kW-mo/yr
- - - -
05 2.2437: Recover waste heat from equipment $4,448 $2,060 - - $4,448
-
MMBtu
- - -
06 2.1211: Move boiler to more efficient location $10,321 $17,000 $8,649
79,200
kWh
$3,611
-
kW-mo/yr
$(-1,939.0)
-
MMBtu
- - -
07 3.6193: Install equipment (eg compactor) to reduce disposal costs $7,700 $15,000 - - - - $7,700 -
08 4.446: Automate finishing process $145,400 $150,000 - - - $145,400 - -
09 4.446: Automate finishing process $77,200 $80,000 - - - $77,200 - -
10 4.821: Pay bills on time to avoid late fees $793 - - - - - - $793
TOTAL RECOMMENDED $413,357 $344,060 $128,472
1,176,479
kWh
$33,825
-
kW-mo/yr
$19,967
-
MMBtu
$222,600 $7,700 $793
TOTAL IMPLEMENTED $222,600 $230,000 - - - $222,600 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs