ITAC Assessment: SD0243
ITAC logo
ITAC Assessment: SD0243
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2000
Principal Product metal plating
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $5
M
to 10
M
# of Employees 100
Plant Area 30,000
ft2
Annual Production 70,000
pieces
Production Hrs. Annual 6,375
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $121,045 1,975,967
kWh
Electricity Demand $91,161 15,206
kW-mo/yr
Electricity Fees $3,838 -
Natural Gas $57,157 12,942
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $86,268 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,600

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Administrative Changes Savings Water Consumption Savings
01 2.2622: Replace existing chiller with high efficiency model $17,132 $28,575 $10,372
169,109
kWh
$6,760
-
kW-mo/yr
- - - -
02 2.4131: Size electric motors for peak operating efficiency $8,431 $7,000 $6,236
101,700
kWh
$2,195
-
kW-mo/yr
- - - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,270 $3,300 $6,270
102,286
kWh
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,673 $11,336 $3,810
62,134
kWh
$1,863
-
kW-mo/yr
- - - -
05 2.4226: Use / purchase optimum sized compressor $5,209 $7,872 $2,634
43,083
kWh
$2,575
-
kW-mo/yr
- - - -
06 2.2511: Insulate bare equipment $4,293 $9,936 - - $4,293
-
MMBtu
- - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $4,087 - $2,370
38,687
kWh
$1,717
-
kW-mo/yr
- - - -
08 2.1311: Replace electrically-operated equipment with fossil fuel equipment $2,753 $1,300 $1,839
30,188
kWh
$1,553
-
kW-mo/yr
$(-639.0)
-
MMBtu
- - -
09 2.2414: Use waste heat from hot flue gases to preheat $1,098 $500 - - $1,098
-
MMBtu
- - -
10 2.2414: Use waste heat from hot flue gases to preheat $953 $2,425 - - $953
-
MMBtu
- - -
11 2.9112: Use solar heat to heat water $536 $1,200 - - $536
-
MMBtu
- - -
12 3.5242: Recover metals from spent solutions and recycle $9,975 $50,000 - - - $9,975
-
lb
- -
13 3.4111: Use closed cycle process to minimize waste water production $17,848 $35,000 - - - - - $17,848
-
Tgal
14 4.651: Install back-up equipment $2,010 $1,000 - - - - $2,010 -
TOTAL RECOMMENDED $86,268 $159,444 $33,531
547,187
kWh
$16,663
-
kW-mo/yr
$6,241
-
MMBtu
$9,975
-
lb
$2,010 $17,848
-
Tgal
TOTAL IMPLEMENTED $10,600 $18,308 $2,634
43,083
kWh
$2,575
-
kW-mo/yr
$5,391
-
MMBtu
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs