ITAC Assessment: SD0203
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ITAC Assessment: SD0203
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Assessment Year 1998
Principal Product plastics and composites for aerospace
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 52
Plant Area 28,500
ft2
Annual Production 50,000
pieces
Production Hrs. Annual 2,125
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $66,352 826,495
kWh
Electricity Demand $34,030 4,177
kW-mo/yr
Natural Gas $15,560 2,607
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $24,084 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,000

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $300 $967 - - $300
-
MMBtu
- - -
02 2.1221: Replace obsolete burners with more efficient ones $1,776 $5,635 $1,776
86,753
kWh
- - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $758 $300 $387
4,982
kWh
$371
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $737 $900 $468
5,862
kWh
$269
-
kW-mo/yr
- - - -
05 2.7144: Install spectral reflectors / delamp $1,163 $1,460 $755
9,379
kWh
$408
-
kW-mo/yr
- - - -
06 2.4226: Use / purchase optimum sized compressor $7,250 $9,630 $4,471
21,102
kWh
$2,779
-
kW-mo/yr
- - - -
07 3.2123: Convert to high volume low pressure (hvlp) paint guns $7,100 $9,000 - - - $7,100
-
gal
- -
08 3.5313: Increase amount of waste recovered for resale $600 - - - - - $600
-
lb
-
09 3.6193: Install equipment (eg compactor) to reduce disposal costs $4,400 $8,500 - - - - - $4,400
TOTAL RECOMMENDED $24,084 $36,392 $7,857
128,078
kWh
$3,827
-
kW-mo/yr
$300
-
MMBtu
$7,100
-
gal
$600
-
lb
$4,400
TOTAL IMPLEMENTED $5,000 $8,500 - - - - $600
-
lb
$4,400
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs