ITAC Assessment: SD0200
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ITAC Assessment: SD0200
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Assessment Year 1998
Principal Product Furnaces, air handlers
NAICS
n/a
SIC 3433: Heating Equipment, Except Electric and Warm Air Furnaces
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 360,000
ft2
Annual Production 103,000
pieces
Production Hrs. Annual 2,168
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $199,696 2,630,715
kWh
Electricity Demand $59,644 9,260
kW-mo/yr
Natural Gas $111,515 23,134
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $139,082 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,524

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.7261: Install timers and/or thermostats $310 $340 $310
4,103
kWh
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $809 $700 $551
7,327
kWh
$258
-
kW-mo/yr
- - - -
03 2.2414: Use waste heat from hot flue gases to preheat $1,219 $2,364 - - $1,219
-
MMBtu
- - -
04 2.4133: Use most efficient type of electric motors $6,197 $10,200 $3,927
51,583
kWh
$2,270
-
kW-mo/yr
- - - -
05 2.7144: Install spectral reflectors / delamp $2,402 $2,820 $1,741
22,860
kWh
$661
-
kW-mo/yr
- - - -
06 2.1221: Replace obsolete burners with more efficient ones $13,838 $7,475 - - $13,838
-
MMBtu
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $12,464 $14,319 $9,034
118,992
kWh
$3,430
-
kW-mo/yr
- - - -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $4,320 $9,000 - - - - - $4,320
09 3.5315: Lease / purchase baler; sell cardboard to recycler $480 - - - - - $480
-
lb
-
10 3.5316: Contract a wood pallet recycling company $14,400 - - - - $14,400
-
Tgal
- -
11 3.6192: Use a less expensive method of waste removal $6,318 - - - - - $6,318
-
lb
-
12 4.711: Initiate a total quality management program $48,675 $50,000 - - - - - $48,675
13 4.711: Initiate a total quality management program $20,000 - - - - - - $20,000
14 4.514: Re-arrange equipment layout to reduce handling costs $7,650 $18,840 - - - - - $7,650
TOTAL RECOMMENDED $139,082 $116,058 $15,563
204,865
kWh
$6,619
-
kW-mo/yr
$15,057
-
MMBtu
$14,400
-
Tgal
$6,798
-
lb
$80,645
TOTAL IMPLEMENTED $52,524 $19,900 $4,478
58,910
kWh
$2,528
-
kW-mo/yr
- $14,400
-
Tgal
$6,798
-
lb
$24,320
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs