| Assessment Year | 1997 |
|---|---|
| Principal Product | Plastic Products for Food Industry |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 475 |
| Plant Area |
257,000
ft2
|
| Annual Production | 32,000,000
lb
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,224,852 | 20,872,509 |
kWh
|
$0.059 |
| Electricity Demand | $403,002 | 42,798 |
kW-mo/yr
|
$9.42 |
| Natural Gas | $159,649 | 45,521 |
MMBtu
|
$3.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $841,783 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $576,202 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $50,256 | $53,800 |
$39,225
665,006
kWh
|
$11,031
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $241,567 | $538,000 |
$187,219
3,174,091
kWh
|
$54,348
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 03 | 2.1224: Replace boiler | $204,328 | $78,000 |
$169,920
2,880,715
kWh
|
$43,008
-
kW-mo/yr
|
- | - | - | - | - | - | $(-8,600.0) | |
| 04 | 2.2442: Preheat combustion air with waste heat | $17,052 | $9,016 | - | - |
$17,052
-
MMBtu
|
- | - | - | - | - | - | |
| 05 | 2.4226: Use / purchase optimum sized compressor | $9,242 | $1,500 |
$6,348
107,562
kWh
|
$2,894
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $704 | - |
$704
12,016
kWh
|
- | - | - | - | - | - | - | - | |
| 07 | 3.3128: Utilize other methods to remove contaminants | $47,553 | $80,200 | - | - | - |
$3,770
-
Tgal
|
- |
$23,783
-
gal
|
- | $20,000 | - | |
| 08 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $13,700 | $15,000 | - | - | - | - |
$13,700
-
gal
|
- | - | - | - | |
| 09 | 3.5313: Increase amount of waste recovered for resale | $11,250 | - | - | - | - | - | - | - |
$11,250
-
lb
|
- | - | |
| 10 | 3.5313: Increase amount of waste recovered for resale | $10,000 | - | - | - | - | - | - | - |
$10,000
-
lb
|
- | - | |
| 11 | 3.5313: Increase amount of waste recovered for resale | $6,000 | - | - | - | - | - | - | - | - | - | $6,000 | |
| 12 | 3.8224: Convert to less toxic hydrocarbon cleaners | $496 | - | - | - | - | - | - |
$496
-
gal
|
- | - | - | |
| 13 | 4.513: Re-arrange equipment layout to reduce labor costs | $164,025 | $20,000 | - | - | - | - | - | - | - | - | $164,025 | |
| 14 | 3.1191: Change procedures / equipment / operating conditions | $29,160 | $1,000 | - | - | - | - | - | - | - | - | $29,160 | |
| 15 | 3.1191: Change procedures / equipment / operating conditions | $36,450 | $8,000 | - | - | - | - | - | - | - | - | $36,450 | |
| TOTAL RECOMMENDED | $841,783 | $804,516 |
$403,416
6,839,390
kWh
|
$111,281
-
kW-mo/yr
|
$17,052
-
MMBtu
|
$3,770
-
Tgal
|
$13,700
-
gal
|
$24,279
-
gal
|
$21,250
-
lb
|
$20,000 | $227,035 | ||
| TOTAL IMPLEMENTED | $576,202 | $631,316 |
$233,496
3,958,675
kWh
|
$68,273
-
kW-mo/yr
|
$17,052
-
MMBtu
|
- | - |
$496
-
gal
|
$21,250
-
lb
|
- | $235,635 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs