| Assessment Year | 1997 |
|---|---|
| Principal Product | Thermo Plastic Injected Molded parts |
| NAICS |
n/a
|
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $10 M to 50M |
| # of Employees | 220 |
| Plant Area |
100,000
ft2
|
| Annual Production | 20,400,000
pieces
|
| Production Hrs. Annual | 7,650
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $433,081 | 7,647,714 |
kWh
|
$0.057 |
| Electricity Demand | $144,641 | 15,205 |
kW-mo/yr
|
$9.51 |
| Natural Gas | $723 | 67 |
MMBtu
|
$10.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $220,421 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $144,945 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $24,903 | $21,360 |
$19,485
342,028
kWh
|
$5,418
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.1224: Replace boiler | $38,307 | $8,000 |
$88,284
1,549,238
kWh
|
$20,456
-
kW-mo/yr
|
$(-70,433.0)
-
MMBtu
|
- | - | - | |
| 03 | 2.6212: Turn off equipment during breaks, reduce operating time | $14,372 | - |
$11,245
197,245
kWh
|
$3,127
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4226: Use / purchase optimum sized compressor | $4,046 | $4,000 |
$2,696
47,186
kWh
|
$1,350
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.2515: Use optimum thickness insulation | $3,460 | $108 |
$3,460
60,668
kWh
|
- | - | - | - | - | |
| 06 | 2.2628: Utilize a less expensive cooling method | $2,460 | $900 |
$2,460
43,083
kWh
|
- | - | - | - | - | |
| 07 | 4.652: Replace existing equipment with more suitable substitutes | $1,573 | $1,800 | - | - | - | - | $1,573 | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $965 | $2,700 |
$755
13,189
kWh
|
$210
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7144: Install spectral reflectors / delamp | $8,614 | $10,360 |
$5,913
103,751
kWh
|
$2,701
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.7135: Install occupancy sensors | $1,963 | $820 |
$1,341
23,447
kWh
|
$622
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 3.8132: Use less toxic and volatile solvent substitutes | $496 | - | - | - | - |
$496
-
gal
|
- | - | |
| 12 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $14,696 | $9,000 | - | - | - | - | - | $14,696 | |
| 13 | 4.321: Optimize production lot sizes and inventories | $33,136 | $8,000 | - | - | - | - | - | $33,136 | |
| 14 | 4.521: Clear and rent existing space | $23,046 | $152 | - | - | - | - | - | $23,046 | |
| 15 | 4.512: Condense operation into one building | $48,384 | - | - | - | - | - | - | $48,384 | |
| TOTAL RECOMMENDED | $220,421 | $67,200 |
$135,639
2,379,835
kWh
|
$33,884
-
kW-mo/yr
|
$(-70,433.0)
-
MMBtu
|
$496
-
gal
|
$1,573 | $119,262 | ||
| TOTAL IMPLEMENTED | $144,945 | $48,500 |
$44,895
787,514
kWh
|
$13,428
-
kW-mo/yr
|
- |
$496
-
gal
|
- | $86,126 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs