ITAC Assessment: OR0592
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ITAC Assessment: OR0592
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Assessment Year 2012
Principal Product Aluminum master alloy
NAICS 331313: Alumina Refining and Primary Aluminum Production
SIC 3339: Primary Smelting and Refining of Nonferrous Metals, Except Copper and Aluminum
Sales Range $10
M
to 50
M
# of Employees 49
Plant Area 69,149
ft2
Annual Production 17
units
Production Hrs. Annual 6,720
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $124,007 10,679,335
kWh
Electricity Demand $100,259 31,274
kW-mo/yr
Electricity Fees $21,201 -
Natural Gas $177,861 34,972
MMBtu
LPG $20,618 681
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $500,089 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $55,420

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Energy Savings Solid Waste (non-haz) Savings Gaseous Waste Savings Primary Raw Material Savings Primary Product Savings By-product Production Savings
01 3.1192: Reduce scrap production $413,713 $260,000 - - - - $51,354
-
lb
$40,000
-
lb
$(-95,584.0) $417,943 -
02 2.2414: Use waste heat from hot flue gases to preheat $27,815 $42,303 - - $27,815
-
MMBtu
- - - - - -
03 3.6112: Use filter and drying oven to reduce sludge volume $40,400 $70,000 $(-303.0)
23,962
kWh
$(-348.0)
-
kW-mo/yr
- $31,051
-
MMBtu
$10,000
-
lb
- - - -
04 3.5313: Increase amount of waste recovered for resale $15,020 - - - - - $13,200
-
lb
- - - $1,820
05 3.1161: Eliminate/reduce an operation $2,222 $120 - - $2,222
-
MMBtu
- - - - - -
06 2.4224: Upgrade controls on compressors $919 $1,805 $987
77,996
kWh
$(-68.0)
-
kW-mo/yr
- - - - - - -
TOTAL RECOMMENDED $500,089 $374,228 $684
101,958
kWh
$(-416.0)
-
kW-mo/yr
$30,037
-
MMBtu
$31,051
-
MMBtu
$74,554
-
lb
$40,000
-
lb
$(-95,584.0) $417,943 $1,820
TOTAL IMPLEMENTED $55,420 $70,000 $(-303.0)
23,962
kWh
$(-348.0)
-
kW-mo/yr
- $31,051
-
MMBtu
$23,200
-
lb
- - - $1,820
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Energy Savings Solid Waste (non-haz) Savings Gaseous Waste Savings Primary Raw Material Savings Primary Product Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs