ITAC Assessment: OR0585
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ITAC Assessment: OR0585
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Assessment Year 2012
Principal Product Windows and Doors
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 230
Plant Area 140,000
ft2
Annual Production 240,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Oregon

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $103,526 1,763,400
kWh
Electricity Demand $43,851 6,705
kW-mo/yr
Electricity Fees $11,469 -
Natural Gas $11,918 1,199
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $79,020 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,114

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4323: Use optimum size and capacity equipment $8,836 $7,417 $6,275
104,832
kWh
$2,561
-
kW-mo/yr
- - -
02 2.6212: Turn off equipment during breaks, reduce operating time $2,690 $2,000 $2,690
44,941
kWh
- - - -
03 2.7261: Install timers and/or thermostats $1,776 $500 $1,776
29,676
kWh
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,028 $2,305 $2,278
37,968
kWh
$750
-
kW-mo/yr
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,171 $1,000 $2,371
39,520
kWh
$800
-
kW-mo/yr
- - -
06 2.2437: Recover waste heat from equipment $1,942 $1,000 - - $1,942
-
MMBtu
- -
07 2.7135: Install occupancy sensors $13,449 $24,282 $9,633
160,956
kWh
$1,371
-
kW-mo/yr
- $1,873 $572
08 3.1191: Change procedures / equipment / operating conditions $16,379 $16,379 $10,423
174,153
kWh
$5,956
-
kW-mo/yr
- - -
09 2.9114: Use solar heat to make electricty $7,083 $47,838 $6,660
111,277
kWh
$423
-
kW-mo/yr
- - -
10 4.131: Modify process to reduce material use/cost $8,580 - - - - - $8,580
11 2.4131: Size electric motors for peak operating efficiency $12,086 $16,390 $11,219
170,808
kWh
$867
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $79,020 $119,111 $53,325
874,131
kWh
$12,728
-
kW-mo/yr
$1,942
-
MMBtu
$1,873 $9,152
TOTAL IMPLEMENTED $15,114 $18,695 $13,497
208,776
kWh
$1,617
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs