ITAC Assessment: OR0539
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ITAC Assessment: OR0539
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Assessment Year 2008
Principal Product High Voltage Cable
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3357: Drawing and Insulating of Nonferrous Wire
Sales Range $100
M
to 500
M
# of Employees 50
Plant Area 250,000
ft2
Annual Production 146,800
units
Production Hrs. Annual 8,760
hrs
Location (State) Oregon

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $397,579 10,233,686
kWh
Electricity Demand $69,786 24,064
kW-mo/yr
Electricity Fees $65,425 -
Natural Gas $118,265 127,756
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $664,990 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 4.111: Add equipment/ operators to reduce production bottleneck $218,543 $1,128,211 $113,514
9,964
kWh
$(-9,061.0)
-
kW-mo/yr
- $114,090 - -
02 2.3322: Use existing dam to generate electricity $31,589 $50,000 - - $31,589 - - -
03 2.7135: Install occupancy sensors $5,432 $23,075 $2,918
75,130
kWh
$98
-
kW-mo/yr
- $645 - $1,771
04 2.9114: Use solar heat to make electricty $106,649 $758,330 $96,766
2,490,750
kWh
$9,883
-
kW-mo/yr
- - - -
05 2.4133: Use most efficient type of electric motors $15,317 $72,600 $12,157
312,920
kWh
$3,160
-
kW-mo/yr
- - - -
06 2.3212: Optimize plant power factor $4,450 $19,950 - - $4,450 - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,860 - $1,589
140
kWh
$271
-
kW-mo/yr
- - - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $8,510 - $748
177,869
kWh
$7,762
-
kW-mo/yr
- - - -
09 2.2621: Modify refrigeration system to operate at a lower pressure $78,900 $132,800 $78,900
1,998,900
kWh
- - - - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $87,200 $43,600 $87,200
263,600
kWh
- - - - -
11 3.2111: Install redundant equipment to avoid losses caused by equipment failure and routine maintenance $52,540 $2,200 - - - - $52,540 -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $46,700 $46,700 $43,500
997,000
kWh
$3,200
-
kW-mo/yr
- - - -
13 2.4224: Upgrade controls on compressors $7,300 $5,700 $6,900
157,000
kWh
$400
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $664,990 $2,283,166 $444,192
6,483,273
kWh
$15,713
-
kW-mo/yr
$36,039 $114,735 $52,540 $1,771
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs