ITAC Assessment: OR0511
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ITAC Assessment: OR0511
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Assessment Year 2006
Principal Product bread and buns
NAICS 311812: Commercial Bakeries
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $10
M
to 50
M
# of Employees 275
Plant Area 150,000
ft2
Annual Production 25,000
ton
Production Hrs. Annual 7,488
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $312,524 5,579,635
kWh
Electricity Demand $25,914 9,238
kW-mo/yr
Electricity Fees $1,527 -
Natural Gas $483,866 493,682
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,287,300 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,270,600

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Increase in Production Savings
01 4.111: Add equipment/ operators to reduce production bottleneck $1,200,000 $400,000 - - $1,200,000
02 2.1113: Reduce combustion air flow to optimum $35,500 $8,000 - $35,500
-
MMBtu
-
03 2.2437: Recover waste heat from equipment $10,500 $7,340 - $10,500
-
MMBtu
-
04 2.4223: Install direct acting units in place of compressed air pressure system in safety system $14,400 $13,700 $14,400
246,540
kWh
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $10,800 - $10,800
195,150
kWh
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,300 $6,300 $6,300
112,898
kWh
- -
07 2.2622: Replace existing chiller with high efficiency model $3,800 $4,500 $3,800
65,900
kWh
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,600 $5,000 $3,600
252
kWh
- -
09 2.4131: Size electric motors for peak operating efficiency $2,400 $2,600 $2,400
44,500
kWh
- -
TOTAL RECOMMENDED $1,287,300 $447,440 $41,300
665,240
kWh
$46,000
-
MMBtu
$1,200,000
TOTAL IMPLEMENTED $1,270,600 $433,000 $35,100
554,840
kWh
$35,500
-
MMBtu
$1,200,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs