| Assessment Year | 2006 |
|---|---|
| Principal Product | Frozen Fried Potatoes |
| NAICS | 311423: Dried and Dehydrated Food Manufacturing |
| SIC | 2034: Dried and Dehydrated Fruits, Vegetables, and Soup Mixes |
| Sales Range | $50 M to 100M |
| # of Employees | 60 |
| Plant Area |
200,000
ft2
|
| Annual Production | 140,000
ton
|
| Production Hrs. Annual | 6,289
hrs
|
| Location (State) | Washington |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,518,456 | 38,084,160 |
kWh
|
$0.040 |
| Electricity Demand | $462,474 | 76,740 |
kW-mo/yr
|
$6.03 |
| Electricity Fees | $18,396 | - |
|
- |
| Natural Gas | $2,874,035 | 326,638 |
MMBtu
|
$8.80 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $553,600 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $158,600 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2621: Modify refrigeration system to operate at a lower pressure | $69,500 | $30,000 |
$69,500
1,978,400
kWh
|
- | - | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $53,000 | $2,000 | - | - | - |
$53,000
-
MMBtu
|
|
| 03 | 2.2136: Install / repair insulation on steam lines | $24,700 | $5,000 | - | - | - |
$24,700
-
MMBtu
|
|
| 04 | 2.1331: Burn a less expensive grade of fuel | $375,000 | $480,000 | - | - | - |
$375,000
-
MMBtu
|
|
| 05 | 2.3212: Optimize plant power factor | $18,300 | $31,500 | - | - | $18,300 | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,200 | $3,200 |
$2,400
67,000
kWh
|
$800
-
kW-mo/yr
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,100 | $12,000 |
$2,200
65,000
kWh
|
$900
-
kW-mo/yr
|
- | - | |
| 08 | 2.4224: Upgrade controls on compressors | $5,100 | $30,000 |
$3,900
109,000
kWh
|
$1,200
-
kW-mo/yr
|
- | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,700 | $6,900 |
$1,700
50,100
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $553,600 | $600,600 |
$79,700
2,269,500
kWh
|
$2,900
-
kW-mo/yr
|
$18,300 |
$452,700
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $158,600 | $82,200 |
$78,000
2,219,400
kWh
|
$2,900
-
kW-mo/yr
|
- |
$77,700
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs