ITAC Assessment: OR0505
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ITAC Assessment: OR0505
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Assessment Year 2006
Principal Product doors and Molding
NAICS 321911: Wood Window and Door Manufacturing
SIC 2431: Millwork
Sales Range $10
M
to 50
M
# of Employees 350
Plant Area 300,000
ft2
Annual Production 315,000
pieces
Production Hrs. Annual 4,500
hrs
Location (State) Oregon

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $167,125 4,964,320
kWh
Electricity Demand $60 2
kW-mo/yr
Natural Gas $166,086 13,419
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $268,930 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $191,770

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7124: Make a practice of turning off lights when not needed $18,900 - $12,200
338,100
kWh
$6,700
-
kW-mo/yr
- - -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $4,600 - $4,600
127,000
kWh
- - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $5,000 - $3,900
115,000
kWh
$1,100
-
kW-mo/yr
- - -
04 2.1233: Analyze flue gas for proper air/fuel ratio $6,300 $600 - - $6,300
-
MMBtu
- -
05 2.4226: Use / purchase optimum sized compressor $36,760 $2,700 $36,760
798
kWh
- - - -
06 2.4322: Use or replace with energy efficient substitutes $17,000 $8,000 $17,000
342
kWh
- - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,000 $1,000 $900
24
kWh
$100
-
kW-mo/yr
- - -
08 2.5195: Change product design to reduce energy requirements $168,270 $185,000 $16,480
111,600
kWh
$4,040
-
kW-mo/yr
- $420,000 $(-272,250.0)
09 2.4133: Use most efficient type of electric motors $11,100 $32,300 $8,500
234
kWh
$2,600
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $268,930 $229,600 $100,340
693,098
kWh
$14,540
-
kW-mo/yr
$6,300
-
MMBtu
$420,000 $(-272,250.0)
TOTAL IMPLEMENTED $191,770 $185,000 $33,280
576,700
kWh
$10,740
-
kW-mo/yr
- $420,000 $(-272,250.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs