ITAC Assessment: OR0495
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ITAC Assessment: OR0495
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Assessment Year 2005
Principal Product Lumber
NAICS 321113: Sawmills
SIC 2421: Sawmills and Planing Mills, General
Sales Range $50
M
to 100
M
# of Employees 163
Plant Area 2,178,000
ft2
Annual Production 88,771,919
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $712,741 18,643,489
kWh
Electricity Demand $114,766 41,353
kW-mo/yr
Electricity Fees $20,992 -
Natural Gas $351,475 50,057
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,378,500 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $66,800

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
01 4.131: Modify process to reduce material use/cost $249,000 $15,000 - - - - $(-432,000.0) $681,000 - -
02 4.125: $379,000 $168,000 - - - - - - - $379,000
03 2.4322: Use or replace with energy efficient substitutes $15,400 $6,000 $15,400
402,000
kWh
- - - - - - -
04 2.3212: Optimize plant power factor $15,000 $8,750 - - $15,000 - - - - -
05 2.1231: Establish burner maintenance schedule for boilers $8,900 $900 - - - $9,800
-
MMBtu
$(-900.0) - - -
06 2.7124: Make a practice of turning off lights when not needed $5,800 $1,500 $4,400
116,500
kWh
- - - $1,400 - - -
07 2.4224: Upgrade controls on compressors $3,900 $1,800 $4,100
110,000
kWh
$(-200.0)
-
kW-mo/yr
- - - - - -
08 2.4239: Eliminate or reduce compressed air usage $2,400 $2,100 $2,300
60,000
kWh
$100
-
kW-mo/yr
- - - - - -
09 2.7124: Make a practice of turning off lights when not needed $13,300 $13,100 $9,100
236,900
kWh
- - - $400 - $3,800 -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,700 $4,700 $4,100
110,000
kWh
$600
-
kW-mo/yr
- - - - - -
11 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $32,700 $52,000 $29,000
760,000
kWh
$3,700
-
kW-mo/yr
- - - - - -
12 2.2437: Recover waste heat from equipment $611,000 $1,406,000 - - - - - - $39,000 $572,000
13 2.4133: Use most efficient type of electric motors $21,000 $49,000 $19,000
504,000
kWh
$2,000
-
kW-mo/yr
- - - - - -
14 2.4226: Use / purchase optimum sized compressor $12,900 $31,000 $12,200
316,900
kWh
$700
-
kW-mo/yr
- - - - - -
15 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,500 $15,000 $2,710
70,800
kWh
$790
-
kW-mo/yr
- - - - - -
TOTAL RECOMMENDED $1,378,500 $1,774,850 $102,310
2,687,100
kWh
$7,690
-
kW-mo/yr
$15,000 $9,800
-
MMBtu
$(-431,100.0) $681,000 $42,800 $951,000
TOTAL IMPLEMENTED $66,800 $78,250 $36,300
960,900
kWh
$2,400
-
kW-mo/yr
$15,000 $9,800
-
MMBtu
$(-500.0) - $3,800 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs