| Assessment Year | 2005 |
|---|---|
| Principal Product | Malted Barley |
| NAICS | 311213: Malt Manufacturing |
| SIC | 2083: Malt |
| Sales Range | $50 M to 100M |
| # of Employees | 21 |
| Plant Area |
350,000
ft2
|
| Annual Production | 160,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Washington |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $65,078 | 23,407,670 |
kWh
|
$0.003 |
| Electricity Demand | $27,770 | 4,408 |
kW-mo/yr
|
$6.30 |
| Natural Gas | $2,155,106 | 343,044 |
MMBtu
|
$6.28 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $447,080 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $321,100 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $77,000 | - | - | - |
$77,000
-
MMBtu
|
- | - | |
| 02 | 2.5123: Reduce fluid flow rates | $63,500 | - |
$6,500
156,000
kWh
|
- |
$57,000
-
MMBtu
|
- | - | |
| 03 | 2.5123: Reduce fluid flow rates | $54,700 | $630 |
$9,700
233,000
kWh
|
$4,000
-
kW-mo/yr
|
$41,000
-
MMBtu
|
- | - | |
| 04 | 2.5121: Redesign flow to minimize mass transfer length | $36,800 | $1,400 |
$36,800
884,900
kWh
|
- | - | - | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $55,000 | $3,100 | - | - |
$55,000
-
MMBtu
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,100 | - |
$4,300
103,000
kWh
|
$800
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7124: Make a practice of turning off lights when not needed | $2,400 | - |
$2,000
48,200
kWh
|
$400
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $1,100 | - |
$920
22,000
kWh
|
$180
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.5123: Reduce fluid flow rates | $2,400 | - |
$5,400
128,800
kWh
|
- |
$(-3,000.0)
-
MMBtu
|
- | - | |
| 10 | 2.4224: Upgrade controls on compressors | $3,500 | $2,320 |
$3,000
70,000
kWh
|
$500
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,400 | $6,500 |
$5,400
130,000
kWh
|
$1,000
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4321: Upgrade obsolete equipment | $1,100 | $1,300 |
$900
22,000
kWh
|
$200
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $22,800 | $49,400 |
$10,000
241,700
kWh
|
$1,800
-
kW-mo/yr
|
- | $11,000 | - | |
| 14 | 4.131: Modify process to reduce material use/cost | $107,700 | $340,000 |
$3,700
90,000
kWh
|
- |
$54,000
-
MMBtu
|
- | $50,000 | |
| 15 | 2.6218: Turn off equipment when not in use | $7,580 | $19,700 |
$7,580
91,100
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $447,080 | $424,350 |
$96,200
2,220,700
kWh
|
$8,880
-
kW-mo/yr
|
$281,000
-
MMBtu
|
$11,000 | $50,000 | ||
| TOTAL IMPLEMENTED | $321,100 | $399,630 |
$47,920
1,152,700
kWh
|
$8,180
-
kW-mo/yr
|
$204,000
-
MMBtu
|
$11,000 | $50,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs