ITAC Assessment: OR0473
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ITAC Assessment: OR0473
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Assessment Year 2004
Principal Product Injection Molded Plastic
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 70,000
ft2
Annual Production 1,200,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $104,868 2,491,440
kWh
Electricity Demand $48,775 73,140
kW-mo/yr
Electricity Fees $864 -
Natural Gas $2,157 193
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $18,530 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,030

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Primary Product Savings
01 4.441: Install automatic packing equipment $7,000 $7,000 - - $7,000
02 2.3212: Optimize plant power factor $7,400 $7,400 - $7,400
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,500 $1,500 $1,200
29,400
kWh
$300
-
kW-mo/yr
-
04 2.6231: Utilize controls to operate equipment only when needed $1,530 $2,200 $1,530
37,130
kWh
- -
05 2.4224: Upgrade controls on compressors $1,100 $4,000 $1,000
23,300
kWh
$100
-
kW-mo/yr
-
TOTAL RECOMMENDED $18,530 $22,100 $3,730
89,830
kWh
$7,800
-
kW-mo/yr
$7,000
TOTAL IMPLEMENTED $10,030 $10,700 $2,730
66,530
kWh
$300
-
kW-mo/yr
$7,000
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs