ITAC Assessment: OR0471
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ITAC Assessment: OR0471
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Assessment Year 2004
Principal Product Dimensional Lumber
NAICS 321113: Sawmills
SIC 2421: Sawmills and Planing Mills, General
Sales Range $10
M
to 50
M
# of Employees 131
Plant Area 363,000
ft2
Annual Production 152,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Oregon

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $891,965 22,441,200
kWh
Electricity Demand $292,513 56,799
kW-mo/yr
Electricity Fees $26,516 -
Wood $1,172,334 500,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $642,734 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $114,941

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Wood Savings Ancillary Material Cost Savings Primary Product Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,840 $4,840 $4,100
103,000
kWh
$740
-
kW-mo/yr
- - - -
02 2.4224: Upgrade controls on compressors $22,560 $8,500 $21,350
536,000
kWh
$1,210
-
kW-mo/yr
- - - -
03 2.4223: Install direct acting units in place of compressed air pressure system in safety system $4,600 $7,100 $4,600
115,900
kWh
- - - - -
04 2.2441: Preheat boiler makeup water with waste process heat $58,650 $10,000 $58,650
1,473,700
kWh
- - - - -
05 4.642: Install sensors to detect and avoid jams $102,700 $77,400 - - - - - $102,700
06 2.4133: Use most efficient type of electric motors $44,000 $92,000 $34,000
855,500
kWh
$10,000
-
kW-mo/yr
- - - -
07 2.3212: Optimize plant power factor $18,220 $20,000 - - $18,220 - - -
08 2.4322: Use or replace with energy efficient substitutes $6,470 $9,300 $4,920
125,000
kWh
$1,550
-
kW-mo/yr
- - - -
09 4.642: Install sensors to detect and avoid jams $6,000 $1,000 - - - - - $6,000
10 2.1133: Adjust burners for efficient operation $251,508 $60,000 - - - $251,508
-
MMBtu
- -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,291 $27,750 $15,139
380,370
kWh
$3,152
-
kW-mo/yr
- - - -
12 2.2121: Increase amount of condensate returned $104,895 $422,500 $133,720
3,309,600
kWh
$24,350
-
kW-mo/yr
- - $(-53,175.0) -
TOTAL RECOMMENDED $642,734 $740,390 $276,479
6,899,070
kWh
$41,002
-
kW-mo/yr
$18,220 $251,508
-
MMBtu
$(-53,175.0) $108,700
TOTAL IMPLEMENTED $114,941 $59,190 $103,839
2,608,970
kWh
$5,102
-
kW-mo/yr
- - - $6,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Wood Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs