ITAC Assessment: OR0435
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ITAC Assessment: OR0435
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Assessment Year 2003
Principal Product Architectural Concrete
NAICS 327390: Other Concrete Product Manufacturing
SIC 3272: Concrete Products, Except Block and Brick
Sales Range $10
M
to 50
M
# of Employees 49
Plant Area
n/a
Annual Production 5,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $847,834 24,349,051
kWh
Electricity Demand $153,966 45,024
kW-mo/yr
Electricity Fees $41,200 -
Natural Gas $564,896 128,003
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $100,721 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,131

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 4.621: Use fixtures to reduce machine changeout times $44,700 $32,500 - - - $44,700 - -
02 3.1182: Make a new by-product $33,850 $85,000 n/a $(-185.0)
(-3,410)
kWh
$(-1,815.0)
-
kW-mo/yr
- $(-3,150.0) $39,000 -
03 2.4231: Reduce the pressure of compressed air to the minimum required $3,740 $1,070 $3,200
57,000
kWh
$850
-
kW-mo/yr
- $(-150.0) - $(-160.0)
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,300 $18,600 $7,410
134,000
kWh
$1,890
-
kW-mo/yr
- - - -
05 2.1233: Analyze flue gas for proper air/fuel ratio $4,780 $150 - - $5,080
-
MMBtu
$(-300.0) - -
06 2.6218: Turn off equipment when not in use $3,400 $210 $3,400
60,700
kWh
- - - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $450 - $350
6,300
kWh
$100
-
kW-mo/yr
- - - -
08 2.7124: Make a practice of turning off lights when not needed $501 - $389
7,060
kWh
$112
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $100,721 $137,530 $14,564
261,650
kWh
$1,137
-
kW-mo/yr
$5,080
-
MMBtu
$41,100 $39,000 $(-160.0)
TOTAL IMPLEMENTED $63,131 $51,460 $11,549
208,060
kWh
$2,102
-
kW-mo/yr
$5,080
-
MMBtu
$44,400 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs