ITAC Assessment: NC0462
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ITAC Assessment: NC0462
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Assessment Year 2012
Principal Product Doors
NAICS 321911: Wood Window and Door Manufacturing
SIC 2431: Millwork
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 210,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 4,600
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $253,557 6,051,939
kWh
Electricity Demand $149,567 14,830
kW-mo/yr
Electricity Fees $2,051 -
Natural Gas $124,775 12,670
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $194,949 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $56,541

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $21,080 $25,000 $12,847
308,824
kWh
$8,233
-
kW-mo/yr
- - - -
02 2.1336: Install equipment to utilize waste fuel $107,890 $305,000 - - $112,890
-
MMBtu
- - $(-5,000.0)
03 2.2449: Recover heat from exhausted steam, hot air or hot water $8,910 $20,000 - - $8,910
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,190 $400 $4,283
102,948
kWh
$2,747
-
kW-mo/yr
- $(-600.0) - $(-240.0)
05 2.4239: Eliminate or reduce compressed air usage $102 $200 $62
1,491
kWh
$40
-
kW-mo/yr
- - - -
06 2.2437: Recover waste heat from equipment $7,686 $11,000 $(-143.0)
(-3,435)
kWh
$(-91.0)
-
kW-mo/yr
$7,920
-
MMBtu
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $36,392 $8,400 $22,492
534,262
kWh
$14,244
-
kW-mo/yr
- - $(-344.0) -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $5,997 $18,991 $3,601
85,524
kWh
$2,396
-
kW-mo/yr
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $174 $220 $56
1,327
kWh
$78
-
kW-mo/yr
- - - $40
10 2.7142: Utilize higher efficiency lamps and/or ballasts $528 $508 $157
3,718
kWh
$52
-
kW-mo/yr
- - - $319
TOTAL RECOMMENDED $194,949 $389,719 $43,355
1,034,659
kWh
$27,699
-
kW-mo/yr
$129,720
-
MMBtu
$(-600.0) $(-344.0) $(-4,881.0)
TOTAL IMPLEMENTED $56,541 $39,211 $30,351
722,117
kWh
$19,414
-
kW-mo/yr
$7,920
-
MMBtu
$(-600.0) $(-344.0) $(-200.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs