ITAC Assessment: OR0323
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ITAC Assessment: OR0323
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Assessment Year 1998
Principal Product Investment Castings
NAICS
n/a
SIC 3724: Aircraft Engines and Engine Parts
Sales Range $50
M
to 100
M
# of Employees 600
Plant Area 203,696
ft2
Annual Production 3,172,304
lb
Production Hrs. Annual 8,760
hrs
Location (State) Oregon

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $545,564 31,300,704
kWh
Electricity Demand $376,763 661,956
kW-mo/yr
Electricity Fees $9,453 -
Natural Gas $476,523 144,972
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $246,504 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $194,253

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings By-product Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $20,329 $15,000 $12,006
688,159
kWh
$8,323
-
kW-mo/yr
- - - - - - - -
02 2.4224: Upgrade controls on compressors $33,509 $5,600 $19,764
1,133,060
kWh
$13,745
-
kW-mo/yr
- - - - - - - -
03 3.5311: Recover and reuse waste material $16,330 $15,000 - - - $8,935
-
lb
$6,695
-
lb
- - - - $700
04 2.7131: Add area lighting switches $3,712 $2,800 $3,712
213,072
kWh
- - - - - - - - -
05 2.3212: Optimize plant power factor - $57,200 - - - - - - - - - -
06 3.4111: Use closed cycle process to minimize waste water production $48,539 $3,154 $(-600.0)
(-31,360)
kWh
$(-98.0)
-
kW-mo/yr
$49,237
-
Tgal
- - - - - - -
07 4.611: Begin a practice of predictive / preventative maintenance $89,264 $5,400 - - - - - $(-1,536.0) - $82,800 $8,000 -
08 2.4131: Size electric motors for peak operating efficiency $3,267 $5,409 $1,847
106,096
kWh
$1,420
-
kW-mo/yr
- - - - - - - -
09 2.6218: Turn off equipment when not in use $4,032 $980 $3,647
209,261
kWh
$385
-
kW-mo/yr
- - - - - - - -
10 4.423: Move product using mechanical means $27,522 $71,000 - - - - - - $27,522 - - -
TOTAL RECOMMENDED $246,504 $181,543 $40,376
2,318,288
kWh
$23,775
-
kW-mo/yr
$49,237
-
Tgal
$8,935
-
lb
$6,695
-
lb
$(-1,536.0) $27,522 $82,800 $8,000 $700
TOTAL IMPLEMENTED $194,253 $118,389 $37,264
2,136,576
kWh
$23,873
-
kW-mo/yr
- $8,935
-
lb
$6,695
-
lb
$(-1,536.0) $27,522 $82,800 $8,000 $700
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs