| Assessment Year | 1997 |
|---|---|
| Principal Product | Dried pasta and beans |
| NAICS |
n/a
|
| SIC | 2098: Macaroni, Spaghetti, Vermicelli, and Noodles |
| Sales Range | $10 M to 50M |
| # of Employees | 72 |
| Plant Area |
75,000
ft2
|
| Annual Production | 38,000,000
lb
|
| Production Hrs. Annual | 8,064
hrs
|
| Location (State) | Washington |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $137,602 | 4,261,430 |
kWh
|
$0.032 |
| Electricity Demand | $14,195 | 97,619 |
kW-mo/yr
|
$0.15 |
| Electricity Fees | $2,410 | - |
|
- |
| Natural Gas | $82,070 | 20,536 |
MMBtu
|
$4.00 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $550,564 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $164,376 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $370,800 | $345,000 |
$(-12,342.0)
(-341,149)
kWh
|
- | - |
$(-6,558.0)
-
MMBtu
|
- | $57,600 | - | $332,100 | - | |
| 02 | 4.621: Use fixtures to reduce machine changeout times | $78,667 | $5,000 | - |
$(-7.0)
-
kW-mo/yr
|
$(-4.0) | - | - | - | - | $78,678 | - | |
| 03 | 4.441: Install automatic packing equipment | $25,630 | $73,000 | - | - | - | - | - | - | - | $25,630 | - | |
| 04 | 4.652: Replace existing equipment with more suitable substitutes | $11,448 | $130,000 | - | - | - | - | - | $11,448 | - | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $5,141 | $8,464 |
$4,731
146,542
kWh
|
$410
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,613 | $1,000 |
$1,613
49,824
kWh
|
- | - | - | - | - | - | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $4,077 | $1,210 |
$4,077
126,319
kWh
|
- | - | - | - | - | - | - | - | |
| 08 | 2.4322: Use or replace with energy efficient substitutes | $1,300 | $7,380 |
$1,203
37,222
kWh
|
$97
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 09 | 2.3212: Optimize plant power factor | $2,410 | $3,200 | - | - | $2,410 | - | - | - | - | - | - | |
| 10 | 3.1191: Change procedures / equipment / operating conditions | $36,223 | $34,615 | - | - | - | - | - | - | - | $38,563 | $(-2,340.0) | |
| 11 | 3.1161: Eliminate/reduce an operation | $7,267 | $420 | - | - | - | - |
$398
-
lb
|
$(-420.0) | $7,289 | - | - | |
| 12 | 3.5317: Sell / offer by-product as animal feed | $5,988 | $300 | - | - | - | - |
$4,408
-
lb
|
- | - | - | $1,580 | |
| TOTAL RECOMMENDED | $550,564 | $609,589 |
$(-718.0)
18,758
kWh
|
$500
-
kW-mo/yr
|
$2,406 |
$(-6,558.0)
-
MMBtu
|
$4,806
-
lb
|
$68,628 | $7,289 | $474,971 | $(-760.0) | ||
| TOTAL IMPLEMENTED | $164,376 | $251,499 |
$4,731
146,542
kWh
|
$403
-
kW-mo/yr
|
$(-4.0) | - |
$398
-
lb
|
$11,028 | $7,289 | $142,871 | $(-2,340.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs