ITAC Assessment: OR0242
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ITAC Assessment: OR0242
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Assessment Year 1995
Principal Product ferous castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 155
Plant Area 68,260
ft2
Annual Production 25,700,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) Oregon

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $644,179 12,883,939
kWh
Natural Gas $61,023 14,286
MMBtu
Other Energy $32,396 928
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $431,077 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $176,906

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Energy Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,846 $20,911 $10,846
240,328
kWh
- - - - - -
02 2.4224: Upgrade controls on compressors $5,468 $200 $5,468
140,094
kWh
- - - - - -
03 2.4133: Use most efficient type of electric motors $1,005 $2,912 $1,005
19,050
kWh
- - - - - -
04 4.211: Consider use / purchase of bulk materials where possible $2,587 $3,400 - - - - - $2,587 -
05 2.3212: Optimize plant power factor $1,971 $6,800 $1,971
-
kWh
- - - - - -
06 2.1116: Improve combustion control capability $89,600 $225,000 - $17,600
-
MMBtu
- - $72,000 - -
07 2.1332: Convert combustion equipment to burn natural gas $22,000 $1,000 - $(-5,000.0)
-
MMBtu
$27,000
-
MMBtu
- - - -
08 3.5222: Use sand for other purposes (eg construction fill, cover for municipal landfills) $140,600 $168,000 - - - $50,000
-
lb
$39,600 - $51,000
09 3.5222: Use sand for other purposes (eg construction fill, cover for municipal landfills) $157,000 $1,200 - - - $157,000
-
lb
- - -
TOTAL RECOMMENDED $431,077 $429,423 $19,290
399,472
kWh
$12,600
-
MMBtu
$27,000
-
MMBtu
$207,000
-
lb
$111,600 $2,587 $51,000
TOTAL IMPLEMENTED $176,906 $28,623 $17,319
399,472
kWh
- - $157,000
-
lb
- $2,587 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Energy Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs