| Assessment Year | 2023 |
|---|---|
| Principal Product | Flat glass |
| NAICS | 327211: Flat Glass Manufacturing |
| SIC | 3211: Flat Glass |
| Sales Range | $50 M to 100M |
| # of Employees | 500 |
| Plant Area |
1,700,000
ft2
|
| Annual Production | 511,000
ton
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $10,528,859 | 222,049,000 |
kWh
|
$0.047 | |
| Electricity Demand | $1,335,067 | 330,000 |
kW-mo/yr
|
$4.05 | |
| Natural Gas | $18,238,236 | 2,703,559 |
MMBtu
|
$6.75 | |
| Waste Disposal Costs | |||||
| Water Usage | $773,421 | 145,516 |
Tgal
|
$5.32 | |
| Water Disposal | $336,504 | 145,516 |
Tgal
|
$2.31 | |
| TOTAL YEARLY COSTS | $31,212,087 | ||||
| RECOMMENDED SAVINGS* | $707,306 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $533,724 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $96,791 | $464,597 |
$86,545
1,841,374
kWh
|
$10,246
-
kW-mo/yr
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $38,865 | $10,337 |
$38,865
826,915
kWh
|
- | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $14,151 | - |
$14,151
301,088
kWh
|
- | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $593 | $1,354 |
$530
11,269
kWh
|
$63
-
kW-mo/yr
|
- | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $11,239 | - | - | - |
$11,239
-
MMBtu
|
- | |
| 06 | 2.9114: Use solar heat to make electricty | $148,192 | $1,704,000 |
$148,192
3,153,023
kWh
|
- | - | - | |
| 07 | 2.1134: Eliminate leaks in combustible gas lines | $394,679 | $75,000 | - | - |
$394,679
-
MMBtu
|
- | |
| 08 | 3.7311: Maintain machines to reduce leaks | $2,796 | $500 | - | - | - |
$2,796
-
Tgal
|
|
| TOTAL RECOMMENDED | $707,306 | $2,255,788 |
$288,283
6,133,669
kWh
|
$10,309
-
kW-mo/yr
|
$405,918
-
MMBtu
|
$2,796
-
Tgal
|
||
| TOTAL IMPLEMENTED | $533,724 | $551,788 |
$125,940
2,679,558
kWh
|
$10,309
-
kW-mo/yr
|
$394,679
-
MMBtu
|
$2,796
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs