Assessment Year | 2023 |
---|---|
Principal Product | Ethyl alcohol |
NAICS | 325193: Ethyl Alcohol Manufacturing |
SIC | 2869: Industrial Organic Chemicals, Not Elsewhere Classified |
Sales Range | $10 M to 50M |
# of Employees | 19 |
Plant Area |
192,000
ft2
|
Annual Production | 10,900
Tgal
|
Production Hrs. Annual | 8,520
hrs
|
Location (State) | Kansas |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | ||
---|---|---|---|---|---|
Electricity Usage | $475,855 | 9,517,095 |
kWh
|
$0.050 | |
Electricity Demand | $302,030 | 27,259 |
kW-mo/yr
|
$11.08 | |
Natural Gas | $1,784,898 | 210,801 |
MMBtu
|
$8.47 | |
Waste Disposal Costs | |||||
Water Usage | $5,000 | 46,420 |
Tgal
|
$0.11 | |
TOTAL YEARLY COSTS | $2,567,783 | ||||
RECOMMENDED SAVINGS* | $1,582,789 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
IMPLEMENTED SAVINGS* | $1,547,554 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | By-product Production Savings | Increase in Production Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,678 | $10,052 |
$8,540
170,808
kWh
|
$2,138
-
kW-mo/yr
|
- | - | - | |
02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $420 | $900 |
$420
8,395
kWh
|
- | - | - | - | |
03 | 2.9114: Use solar heat to make electricty | $29,830 | $374,400 |
$29,830
596,602
kWh
|
- | - | - | - | |
04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,723 | $1,260 |
$3,723
74,460
kWh
|
- | - | - | - | |
05 | 2.4221: Install compressor air intakes in coolest locations | $1,087 | $343 |
$832
16,644
kWh
|
$255
-
kW-mo/yr
|
- | - | - | |
06 | 2.4239: Eliminate or reduce compressed air usage | $1,010 | - |
$1,010
20,192
kWh
|
- | - | - | - | |
07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $17,345 | $8,534 |
$17,345
346,909
kWh
|
- | - | - | - | |
08 | 2.6212: Turn off equipment during breaks, reduce operating time | $12,354 | $1,420 |
$12,354
247,080
kWh
|
- | - | - | - | |
09 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $4,201 | $632 | - | - |
$4,201
-
MMBtu
|
- | - | |
10 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $31,034 | $19,400 | - | - |
$31,034
-
MMBtu
|
- | - | |
11 | 3.4146: Change method of deionized water production | $98,980 | $367,077 |
$7,446
148,920
kWh
|
$2,260
-
kW-mo/yr
|
$89,274
-
MMBtu
|
- | - | |
12 | 4.111: Add equipment/ operators to reduce production bottleneck | $150,722 | $300,000 | - | - | - | - | $150,722 | |
13 | 3.1182: Make a new by-product | $1,221,405 | $1,600,000 | - | - | - | $1,221,405 | - | |
TOTAL RECOMMENDED | $1,582,789 | $2,684,018 |
$81,500
1,630,010
kWh
|
$4,653
-
kW-mo/yr
|
$124,509
-
MMBtu
|
$1,221,405 | $150,722 | ||
TOTAL IMPLEMENTED | $1,547,554 | $2,663,986 |
$81,500
1,630,010
kWh
|
$4,653
-
kW-mo/yr
|
$89,274
-
MMBtu
|
$1,221,405 | $150,722 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | By-product Production Savings | Increase in Production Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs