ITAC Assessment: OK1093
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ITAC Assessment: OK1093
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Assessment Year 2023
Principal Product Ethyl alcohol
NAICS 325193: Ethyl Alcohol Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 19
Plant Area 192,000
ft2
Annual Production 10,900
Tgal
Production Hrs. Annual 8,520
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $475,855 9,517,095
kWh
Electricity Demand $302,030 27,259
kW-mo/yr
Natural Gas $1,784,898 210,801
MMBtu
Waste Disposal Costs
Water Usage $5,000 46,420
Tgal
TOTAL YEARLY COSTS $2,567,783
RECOMMENDED SAVINGS* $1,582,789 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,547,554

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings By-product Production Savings Increase in Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $10,678 $10,052 $8,540
170,808
kWh
$2,138
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $420 $900 $420
8,395
kWh
- - - -
03 2.9114: Use solar heat to make electricty $29,830 $374,400 $29,830
596,602
kWh
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,723 $1,260 $3,723
74,460
kWh
- - - -
05 2.4221: Install compressor air intakes in coolest locations $1,087 $343 $832
16,644
kWh
$255
-
kW-mo/yr
- - -
06 2.4239: Eliminate or reduce compressed air usage $1,010 - $1,010
20,192
kWh
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,345 $8,534 $17,345
346,909
kWh
- - - -
08 2.6212: Turn off equipment during breaks, reduce operating time $12,354 $1,420 $12,354
247,080
kWh
- - - -
09 2.1131: Repair faulty insulation in furnaces, boilers, etc $4,201 $632 - - $4,201
-
MMBtu
- -
10 2.1131: Repair faulty insulation in furnaces, boilers, etc $31,034 $19,400 - - $31,034
-
MMBtu
- -
11 3.4146: Change method of deionized water production $98,980 $367,077 $7,446
148,920
kWh
$2,260
-
kW-mo/yr
$89,274
-
MMBtu
- -
12 4.111: Add equipment/ operators to reduce production bottleneck $150,722 $300,000 - - - - $150,722
13 3.1182: Make a new by-product $1,221,405 $1,600,000 - - - $1,221,405 -
TOTAL RECOMMENDED $1,582,789 $2,684,018 $81,500
1,630,010
kWh
$4,653
-
kW-mo/yr
$124,509
-
MMBtu
$1,221,405 $150,722
TOTAL IMPLEMENTED $1,547,554 $2,663,986 $81,500
1,630,010
kWh
$4,653
-
kW-mo/yr
$89,274
-
MMBtu
$1,221,405 $150,722
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings By-product Production Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs