ITAC Assessment: OK0986
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ITAC Assessment: OK0986
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Assessment Year 2018
Principal Product Paper & Cardboard Packaging
NAICS 322130: Paperboard Mills
SIC 2631: Paperboard Mills
Sales Range $50
M
to 100
M
# of Employees 120
Plant Area 330,000
ft2
Annual Production 300
ton
Production Hrs. Annual 8,760
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,140,632 54,888,000
kWh
Electricity Demand $123,050 7,563
kW-mo/yr
Natural Gas $1,799,588 544,368
MMBtu
TOTAL YEARLY COSTS $4,063,270
RECOMMENDED SAVINGS* $901,444 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $262,846

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2135: Repair and eliminate steam leaks $107,913 $4,800 - - - $107,913
-
MMBtu
02 2.1233: Analyze flue gas for proper air/fuel ratio $28,456 $4,000 - - - $28,456
-
MMBtu
03 2.1121: Use insulation in furnaces to facilitate heating / cooling $698 $356 - - - $698
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $8,941 $16,934 $8,584
220,112
kWh
$357
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $552 $1,402 $519
13,304
kWh
$33
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $893 $6,038 $795
20,392
kWh
$98
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,208 $4,556 $2,208
56,616
kWh
- - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,819 $4,198 $14,819
379,983
kWh
- - -
09 2.4221: Install compressor air intakes in coolest locations $2,714 $381 $2,591
66,446
kWh
$123
-
kW-mo/yr
- -
10 2.7241: Install outside air damper / economizer on hvac unit $546 $1,200 $546
13,996
kWh
- - -
11 2.7224: Reduce space conditioning during non-working hours $357 $183 $198
5,071
kWh
- - $159
-
MMBtu
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $99,065 $85,003 $99,065
2,540,118
kWh
- - -
13 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $634,282 $3,891,600 - - $634,282 -
TOTAL RECOMMENDED $901,444 $4,020,651 $129,325
3,316,038
kWh
$611
-
kW-mo/yr
$634,282 $137,226
-
MMBtu
TOTAL IMPLEMENTED $262,846 $126,931 $125,990
3,230,525
kWh
$487
-
kW-mo/yr
- $136,369
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs