ITAC Assessment: OK0932
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ITAC Assessment: OK0932
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Assessment Year 2016
Principal Product Conveyor belts
NAICS 326220: Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052: Rubber and Plastics Hose and Belting
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 143,884
ft2
Annual Production 11,780,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $87,621 1,904,800
kWh
Electricity Demand $201,810 12,313
kW-mo/yr
Natural Gas $181,940 26,887
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,216 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,764

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,787 $14,515 $4,263
92,677
kWh
$1,524
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,916 $7,335 $3,507
76,238
kWh
$2,409
-
kW-mo/yr
- -
03 2.7231: Use radiant heater for spot heating $3,703 $11,940 - - $3,703
-
MMBtu
-
04 2.7224: Reduce space conditioning during non-working hours $1,740 $2,829 $88
1,908
kWh
- $1,652
-
MMBtu
-
05 2.2437: Recover waste heat from equipment $481 $460 - - $481
-
MMBtu
-
06 2.4221: Install compressor air intakes in coolest locations $52 $175 $52
1,137
kWh
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $240 $125 $240
5,228
kWh
- - -
08 2.2614: Use cooling tower or economizer to replace chiller cooling $3,679 $12,315 $3,679
79,984
kWh
- - -
09 2.1233: Analyze flue gas for proper air/fuel ratio $429 - - - $1,929
-
MMBtu
$(-1,500.0)
10 2.2414: Use waste heat from hot flue gases to preheat $6,093 $30,000 - - $6,093
-
MMBtu
-
11 2.1121: Use insulation in furnaces to facilitate heating / cooling $3,216 $871 - - $3,216
-
MMBtu
-
12 2.1212: Operate boilers on high fire setting $16,492 - - - $16,492
-
MMBtu
-
13 2.2135: Repair and eliminate steam leaks $4,272 $1,100 - - $4,272
-
MMBtu
-
14 2.2114: Shut off steam traps on super heated steam lines when not in use $4,116 - - - $4,116
-
MMBtu
-
TOTAL RECOMMENDED $56,216 $81,665 $11,829
257,172
kWh
$3,933
-
kW-mo/yr
$41,954
-
MMBtu
$(-1,500.0)
TOTAL IMPLEMENTED $20,764 $1,100 - - $20,764
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs