ITAC Assessment: OK0925
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ITAC Assessment: OK0925
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Assessment Year 2016
Principal Product Plastic blowmolded parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 70,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 7,440
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $458,948 13,001,362
kWh
Electricity Demand $210,423 26,059
kW-mo/yr
Natural Gas $2,466 265
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $62,075 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,612

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $15,255 $71,792 $11,146
315,754
kWh
$4,109
-
kW-mo/yr
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,930 $9,328 $1,475
41,798
kWh
$455
-
kW-mo/yr
03 2.7211: Clean and maintain refrigerant condensers and towers $160 $214 $88
2,483
kWh
$73
-
kW-mo/yr
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,762 $933 $4,762
134,902
kWh
-
05 2.4221: Install compressor air intakes in coolest locations $278 $229 $278
7,876
kWh
-
06 2.4227: Use compressor air filters $757 $362 $757
21,450
kWh
-
07 3.7141: Improve cleaning efficiency by maintaining cleaning system $6,933 $5,596 $2,589
73,329
kWh
$4,344
-
kW-mo/yr
08 2.2614: Use cooling tower or economizer to replace chiller cooling $3,748 $9,360 $3,748
101,185
kWh
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,024 $10,944 $10,245
290,220
kWh
$3,779
-
kW-mo/yr
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,128 $65,326 $9,128
258,579
kWh
-
11 2.1121: Use insulation in furnaces to facilitate heating / cooling $5,100 $9,690 $5,100
144,490
kWh
-
TOTAL RECOMMENDED $62,075 $183,774 $49,315
1,392,066
kWh
$12,760
-
kW-mo/yr
TOTAL IMPLEMENTED $12,612 $7,105 $8,195
232,164
kWh
$4,417
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs