ITAC Assessment: OK0923
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ITAC Assessment: OK0923
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Assessment Year 2015
Principal Product Bolted Steel Tanks
NAICS 331110: Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $50
M
to 100
M
# of Employees 180
Plant Area 147,200
ft2
Annual Production 700,000
pieces
Production Hrs. Annual 6,448
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $308,565 5,257,120
kWh
Electricity Demand $177,799 13,432
kW-mo/yr
Natural Gas $323,338 54,072
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $119,686 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,668

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.4221: Install compressor air intakes in coolest locations $1,384 $754 $1,384
23,464
kWh
- - - -
02 2.2135: Repair and eliminate steam leaks $1,094 - $2,444
41,431
kWh
- - - $(-1,350.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $975 $7,410 $482
8,161
kWh
$493
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $37,605 $98,298 $26,531
449,683
kWh
$11,074
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,611 $8,405 $1,611
27,306
kWh
- - - -
06 2.7211: Clean and maintain refrigerant condensers and towers $440 $243 $394
6,674
kWh
$46
-
kW-mo/yr
- - -
07 2.2622: Replace existing chiller with high efficiency model $3,567 $16,500 $2,321
39,341
kWh
$271
-
kW-mo/yr
$974
-
MMBtu
- -
08 2.7241: Install outside air damper / economizer on hvac unit $3,301 $3,696 $3,301
55,956
kWh
- - - -
09 2.4322: Use or replace with energy efficient substitutes $15,377 $55,000 $14,860
251,859
kWh
$517
-
kW-mo/yr
- - -
10 2.2414: Use waste heat from hot flue gases to preheat $12,302 $47,922 - - $12,302
-
MMBtu
- -
11 2.2437: Recover waste heat from equipment $21,088 $31,200 - - $21,088
-
MMBtu
- -
12 3.4151: Minimize water usage $20,944 $94,386 - - - $20,944
-
Tgal
-
TOTAL RECOMMENDED $119,686 $363,814 $53,328
903,875
kWh
$12,401
-
kW-mo/yr
$34,364
-
MMBtu
$20,944
-
Tgal
$(-1,350.0)
TOTAL IMPLEMENTED $62,668 $208,742 $31,462
533,255
kWh
$11,613
-
kW-mo/yr
- $20,944
-
Tgal
$(-1,350.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs