ITAC Assessment: OK0895
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ITAC Assessment: OK0895
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Assessment Year 2014
Principal Product Sucker Rods
NAICS 333132: Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533: Oil and Gas Field Machinery and Equipment
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 144,000
ft2
Annual Production 650
thousand feet
Production Hrs. Annual 2,600
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $153,844 2,219,600
kWh
Electricity Demand $96,159 14,636
kW-mo/yr
Natural Gas $334,455 45,083
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,679 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,230

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $829 $689 - - - $829
-
MMBtu
02 2.4221: Install compressor air intakes in coolest locations $383 $678 $383
5,544
kWh
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $706 $1,400 $706
10,228
kWh
- - -
04 2.4322: Use or replace with energy efficient substitutes $669 $1,452 $669
9,702
kWh
- - -
05 2.7134: Use photocell controls $16,923 $24,600 $16,923
245,263
kWh
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,754 $5,850 $1,754
25,420
kWh
- - -
07 2.2414: Use waste heat from hot flue gases to preheat $15,028 $32,400 - - - $15,028
-
MMBtu
08 2.2511: Insulate bare equipment $16,794 $3,436 - - - $16,794
-
MMBtu
09 2.1135: Repair furnaces and oven doors so that they seal efficiently $854 $70 - - - $854
-
MMBtu
10 2.2511: Insulate bare equipment $9,518 $5,258 - - - $9,518
-
MMBtu
11 2.7211: Clean and maintain refrigerant condensers and towers $182 $158 $142
2,057
kWh
$40
-
kW-mo/yr
- -
12 2.7232: Replace existing hvac unit with high efficiency model $4,033 $14,580 $4,033
58,445
kWh
- - -
13 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,006 - - - $5,006 -
TOTAL RECOMMENDED $72,679 $90,571 $24,609
356,659
kWh
$40
-
kW-mo/yr
$5,006 $43,023
-
MMBtu
TOTAL IMPLEMENTED $2,230 $2,922 $1,375
19,930
kWh
- - $854
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs