| Assessment Year | 2008 |
|---|---|
| Principal Product | oil and gas well drill bits |
| NAICS | 333132: Oil and Gas Field Machinery and Equipment Manufacturing |
| SIC | 3533: Oil and Gas Field Machinery and Equipment |
| Sales Range | $100 M to 500M |
| # of Employees | 744 |
| Plant Area |
290,000
ft2
|
| Annual Production | 26,224
pieces
|
| Production Hrs. Annual | 6,384
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,068,104 | 19,710,043 |
kWh
|
$0.054 |
| Electricity Demand | $232,973 | 35,144 |
kW-mo/yr
|
$6.63 |
| Electricity Fees | $32,681 | - |
|
- |
| Natural Gas | $510,797 | 54,758 |
MMBtu
|
$9.33 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $222,795 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $37,115 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $110,000 | $84,000 |
$99,600
1,912,000
kWh
|
$10,400
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.2424: Use heat in flue gases to preheat products or materials | $50,000 | $252,000 | - | - |
$50,000
-
MMBtu
|
- | - | |
| 03 | 2.6212: Turn off equipment during breaks, reduce operating time | $30,260 | - |
$30,260
580,855
kWh
|
- | - | - | - | |
| 04 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $14,250 | $220 | - | - | - | $14,250 | - | |
| 05 | 2.3191: Use demand controller or load shedder | $6,130 | - | - |
$6,130
-
kW-mo/yr
|
- | - | - | |
| 06 | 3.4115: Recover and reuse cooling water | $4,850 | $27,325 | - | - | - | - |
$4,850
-
Tgal
|
|
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,925 | $700 |
$3,100
59,500
kWh
|
$825
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7135: Install occupancy sensors | $1,800 | $640 |
$1,800
34,530
kWh
|
- | - | - | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,130 | $500 | - | - |
$1,130
-
MMBtu
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $450 | $1,260 |
$450
8,730
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $222,795 | $366,645 |
$135,210
2,595,615
kWh
|
$17,355
-
kW-mo/yr
|
$51,130
-
MMBtu
|
$14,250 |
$4,850
-
Tgal
|
||
| TOTAL IMPLEMENTED | $37,115 | $1,840 |
$35,160
674,885
kWh
|
$825
-
kW-mo/yr
|
$1,130
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs