ITAC Assessment: OK0892
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ITAC Assessment: OK0892
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Assessment Year 2014
Principal Product Iron Powder Cores
NAICS 334419: Other Electronic Component Manufacturing
SIC 3679: Electronic Components, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 30
Plant Area 43,000
ft2
Annual Production 17,200,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $104,627 1,541,479
kWh
Electricity Demand $32,390 5,813
kW-mo/yr
Natural Gas $36,188 6,178
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $23,345 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,475

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $635 $689 - - $635
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,055 $560 $1,055
15,517
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,809 $7,935 $2,350
34,560
kWh
$459
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,538 $1,619 $1,285
18,900
kWh
$253
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,294 $3,969 $1,294
19,028
kWh
- -
06 2.7241: Install outside air damper / economizer on hvac unit $2,109 $2,560 $2,109
31,011
kWh
- -
07 2.7211: Clean and maintain refrigerant condensers and towers $105 $28 $91
1,332
kWh
$15
-
kW-mo/yr
-
08 2.7261: Install timers and/or thermostats $148 $160 $124
1,825
kWh
- $23
-
MMBtu
09 2.1224: Replace boiler $3,189 $14,400 - - $3,189
-
MMBtu
10 2.2136: Install / repair insulation on steam lines $167 $660 - - $167
-
MMBtu
11 2.2437: Recover waste heat from equipment $3,802 $10,000 - - $3,802
-
MMBtu
12 2.1311: Replace electrically-operated equipment with fossil fuel equipment $3,648 $10,200 $3,932
57,824
kWh
$1,848
-
kW-mo/yr
$(-2,132.3)
-
MMBtu
13 2.2511: Insulate bare equipment $2,848 $899 - - $2,848
-
MMBtu
TOTAL RECOMMENDED $23,345 $53,679 $12,240
179,997
kWh
$2,574
-
kW-mo/yr
$8,531
-
MMBtu
TOTAL IMPLEMENTED $1,475 $1,408 $1,270
18,674
kWh
$15
-
kW-mo/yr
$190
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs