| Assessment Year | 2014 |
|---|---|
| Principal Product | Thermal process |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $10 M to 50M |
| # of Employees | 57 |
| Plant Area |
27,100
ft2
|
| Annual Production | 5,000,000
ton
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $100,640 | 1,748,407 |
kWh
|
$0.058 |
| Electricity Demand | $43,397 | 4,710 |
kW-mo/yr
|
$9.21 |
| Natural Gas | $227,139 | 38,851 |
MMBtu
|
$5.85 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $94,414 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,551 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,503 | $1,800 |
$5,503
95,542
kWh
|
- | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,709 | - |
$2,222
38,577
kWh
|
$487
-
kW-mo/yr
|
- | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $709 | $1,293 |
$709
12,304
kWh
|
- | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $13,683 | $6,800 | - | - | - |
$13,683
-
MMBtu
|
|
| 05 | 2.2511: Insulate bare equipment | $843 | $1,390 |
$238
4,132
kWh
|
- | - |
$605
-
MMBtu
|
|
| 06 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $6,388 | $4,000 | - | - | - |
$6,388
-
MMBtu
|
|
| 07 | 2.2437: Recover waste heat from equipment | $52,633 | $210,000 | - | - | - |
$52,633
-
MMBtu
|
|
| 08 | 2.7231: Use radiant heater for spot heating | $1,977 | - | - | - | - |
$1,977
-
MMBtu
|
|
| 09 | 2.3212: Optimize plant power factor | $9,969 | $6,825 | - | - | $9,969 | - | |
| TOTAL RECOMMENDED | $94,414 | $232,108 |
$8,672
150,555
kWh
|
$487
-
kW-mo/yr
|
$9,969 |
$75,286
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $27,551 | $12,600 |
$5,503
95,542
kWh
|
- | - |
$22,048
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs