ITAC Assessment: OK0886
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ITAC Assessment: OK0886
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Assessment Year 2014
Principal Product Plastic
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 16
Plant Area 62,000
ft2
Annual Production 1,000,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $198,713 2,128,525
kWh
Natural Gas $17,044 1,848
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $59,975 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,560

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,646 $17,062 $13,646
146,098
kWh
-
02 2.6241: Reduce temperature of process equipment when on standby $17,969 - $17,969
192,386
kWh
-
03 2.7444: Close holes and openings in building such as broken windows $1,066 $717 - $1,066
-
MMBtu
04 2.2136: Install / repair insulation on steam lines $5,915 - - $5,915
-
MMBtu
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,721 $11,599 $6,721
71,957
kWh
-
06 2.6242: Minimize operation of equipment maintained in standby condition $10,866 - $10,866
116,340
kWh
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $870 $200 $870
9,310
kWh
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $557 - $557
5,959
kWh
-
09 2.4322: Use or replace with energy efficient substitutes $548 $686 $548
5,869
kWh
-
10 2.7135: Install occupancy sensors $1,262 $1,188 $1,262
13,507
kWh
-
11 2.7142: Utilize higher efficiency lamps and/or ballasts $555 $1,660 $555
5,940
kWh
-
TOTAL RECOMMENDED $59,975 $33,112 $52,994
567,366
kWh
$6,981
-
MMBtu
TOTAL IMPLEMENTED $19,560 $14,145 $19,560
209,416
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs