| Assessment Year | 2014 |
|---|---|
| Principal Product | Die cast parts and rotor cores |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 160 |
| Plant Area |
83,881
ft2
|
| Annual Production | 200,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Arkansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $380,329 | 10,623,600 |
kWh
|
$0.036 |
| Electricity Demand | $202,075 | 25,310 |
kW-mo/yr
|
$7.98 |
| Natural Gas | $657,751 | 122,481 |
MMBtu
|
$5.37 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $280,629 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $115,759 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,628 | $950 |
$3,628
100,768
kWh
|
- | - | - | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $1,314 | $2,816 |
$1,314
36,500
kWh
|
- | - | - | - | |
| 03 | 2.7241: Install outside air damper / economizer on hvac unit | $7,978 | $9,770 |
$7,978
221,616
kWh
|
- | - | - | - | |
| 04 | 2.7231: Use radiant heater for spot heating | $21,894 | $7,500 | - | - | - |
$21,894
-
MMBtu
|
- | |
| 05 | 3.4111: Use closed cycle process to minimize waste water production | $100,171 | $14,950 | - | - | $(-236.4) |
$95,401
-
MMBtu
|
$5,007
-
Tgal
|
|
| 06 | 2.4322: Use or replace with energy efficient substitutes | $102,361 | $450,000 |
$67,964
1,887,903
kWh
|
$34,396
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2514: Cover open tanks | $9,771 | - | - | - | - |
$9,771
-
MMBtu
|
- | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $24,004 | $63,370 | - | - | - |
$24,004
-
MMBtu
|
- | |
| 09 | 2.3212: Optimize plant power factor | $9,509 | $11,638 | - | - | $9,509 | - | - | |
| TOTAL RECOMMENDED | $280,629 | $560,994 |
$80,884
2,246,786
kWh
|
$34,396
-
kW-mo/yr
|
$9,273 |
$151,069
-
MMBtu
|
$5,007
-
Tgal
|
||
| TOTAL IMPLEMENTED | $115,759 | $450,950 |
$71,592
1,988,671
kWh
|
$34,396
-
kW-mo/yr
|
- |
$9,771
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs