ITAC Assessment: OK0846
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ITAC Assessment: OK0846
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Assessment Year 2013
Principal Product Aircraft Parts
NAICS 336411: Aircraft Manufacturing
SIC 3728: Aircraft Parts and Auxiliary Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 206
Plant Area 213,220
ft2
Annual Production 100,000,000
pieces
Production Hrs. Annual 3,000
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $319,909 10,328,149
kWh
Electricity Demand $227,339 23,567
kW-mo/yr
Natural Gas $49,415 8,658
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,488 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,051

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $2,801 $9,541 $1,249
40,284
kWh
$1,552
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,561 $525 $1,561
50,355
kWh
- - -
03 2.7135: Install occupancy sensors $1,618 $31,000 $1,618
52,180
kWh
- - -
04 2.7241: Install outside air damper / economizer on hvac unit $7,018 $8,775 $7,018
226,375
kWh
- - -
05 2.7232: Replace existing hvac unit with high efficiency model $2,467 $13,650 $1,491
48,086
kWh
$976
-
kW-mo/yr
- -
06 2.2437: Recover waste heat from equipment $5,061 $3,840 $1,285
41,457
kWh
$1,206
-
kW-mo/yr
- $2,570
-
MMBtu
07 2.3212: Optimize plant power factor $32,267 $17,174 - - $32,267 -
08 2.2136: Install / repair insulation on steam lines $2,202 $862 - - - $2,202
-
MMBtu
09 2.1121: Use insulation in furnaces to facilitate heating / cooling $493 $413 $493
15,894
kWh
- - -
TOTAL RECOMMENDED $55,488 $85,780 $14,715
474,631
kWh
$3,735
-
kW-mo/yr
$32,267 $4,772
-
MMBtu
TOTAL IMPLEMENTED $44,051 $36,464 $4,830
155,792
kWh
$2,183
-
kW-mo/yr
$32,267 $4,772
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs