ITAC Assessment: OK0842
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ITAC Assessment: OK0842
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Assessment Year 2013
Principal Product HVAC components
NAICS 333415: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment
Sales Range greater than $500
M
# of Employees 1,000
Plant Area 2,250,000
ft2
Annual Production 10,000,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,092,559 27,468,097
kWh
Electricity Demand $675,658 65,218
kW-mo/yr
Natural Gas $299,258 38,608
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $494,391 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $91,444

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.7226: Use computer programs to optimize hvac performance $21,170 $53,000 $4,461
58,693
kWh
- $16,709
-
MMBtu
-
02 2.7231: Use radiant heater for spot heating $52,275 $107,250 - - $52,275
-
MMBtu
-
03 2.7211: Clean and maintain refrigerant condensers and towers $52,815 $21,105 $36,540
480,787
kWh
$16,276
-
kW-mo/yr
- -
04 2.7491: Insulate glazing, walls, ceilings, and roofs $7,057 $128,411 $2,229
29,330
kWh
- $4,828
-
MMBtu
-
05 2.2628: Utilize a less expensive cooling method $242,685 $1,298,400 $204,498
2,690,765
kWh
$38,187
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $664 $5,625 $664
8,733
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $5,837 $5,254 $5,837
60,777
kWh
- - -
08 2.4322: Use or replace with energy efficient substitutes $8,801 $21,780 $8,801
115,801
kWh
- - -
09 2.2437: Recover waste heat from equipment $24,000 $1,708 - - $24,000
-
MMBtu
-
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $22,770 $5,000 $22,770
299,608
kWh
- - -
11 2.4221: Install compressor air intakes in coolest locations $5,138 $7,536 $5,138
67,606
kWh
- - -
12 2.3212: Optimize plant power factor $18,213 $10,212 - $18,213
-
kW-mo/yr
- -
13 2.2614: Use cooling tower or economizer to replace chiller cooling $32,965 $56,937 - - - $32,965
-
Tgal
TOTAL RECOMMENDED $494,391 $1,722,218 $290,938
3,812,100
kWh
$72,676
-
kW-mo/yr
$97,812
-
MMBtu
$32,965
-
Tgal
TOTAL IMPLEMENTED $91,444 $176,296 $70,340
925,526
kWh
$16,276
-
kW-mo/yr
$4,828
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs