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ITAC Assessment: OK0839
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ITAC Assessment: OK0839
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Oklahoma State University Oklahoma State University
Assessment Year 2013
Principal Product Clay bricks
NAICS 327331: Concrete Block and Brick Manufacturing
SIC 3251: Brick and Structural Clay Tile
Sales Range $5
M
to 10
M
# of Employees 42
Plant Area 110,043
ft2
Annual Production 109,000,000
pieces
Production Hrs. Annual 2,860
hrs
Location (State) Oklahoma
View Case Study

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $309,152 6,343,132
kWh
Electricity Demand $108,655 18,300
kW-mo/yr
Natural Gas $1,176,121 262,246
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $196,355 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $69,125

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,514 $27,500 $7,514
153,343
kWh
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,540 - $2,275
46,434
kWh
$1,265
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,395 $1,750 $2,395
48,878
kWh
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $7,494 $33,218 $6,423
131,084
kWh
$1,071
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $506 $3,114 $506
10,332
kWh
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $667 $3,677 $654
10,335
kWh
$13
-
kW-mo/yr
- - -
07 2.7232: Replace existing hvac unit with high efficiency model $2,708 $5,684 $1,617
33,019
kWh
$1,091
-
kW-mo/yr
- - -
08 2.6232: Install set-back timers $921 $1,630 - - - $921
-
MMBtu
-
09 2.7211: Clean and maintain refrigerant condensers and towers $873 $490 $521
10,642
kWh
$352
-
kW-mo/yr
- - -
10 2.2414: Use waste heat from hot flue gases to preheat $80,680 $63,370 - - - $80,680
-
MMBtu
-
11 2.4131: Size electric motors for peak operating efficiency $32,511 $25,606 $32,511
663,493
kWh
- - - -
12 2.4131: Size electric motors for peak operating efficiency $4,901 $4,994 $4,901
100,001
kWh
- - - -
13 2.3212: Optimize plant power factor $12,090 $11,638 - - $12,090 - -
14 2.2511: Insulate bare equipment $1,275 $912 - - - $1,275
-
MMBtu
-
15 2.2511: Insulate bare equipment $2,900 $4,158 - - - $2,900
-
MMBtu
-
16 3.1191: Change procedures / equipment / operating conditions $35,380 - - - - - $35,380
-
lb
TOTAL RECOMMENDED $196,355 $187,741 $59,317
1,207,561
kWh
$3,792
-
kW-mo/yr
$12,090 $85,776
-
MMBtu
$35,380
-
lb
TOTAL IMPLEMENTED $69,125 $105,886 $53,256
1,086,893
kWh
$3,779
-
kW-mo/yr
$12,090 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs