ITAC Assessment: OK0835
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ITAC Assessment: OK0835
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Assessment Year 2012
Principal Product Soft drink manufacturing
NAICS 312111: Soft Drink Manufacturing
SIC 2086: Bottled and Canned Soft Drinks and Carbonated Waters
Sales Range $50
M
to 100
M
# of Employees 100
Plant Area 130,000
ft2
Annual Production 48,000
Tgal
Production Hrs. Annual 7,488
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $602,507 7,714,074
kWh
Natural Gas $111,694 28,880
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $133,990 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,966

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $4,445 $1,500 - $4,445
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $5,644 $17,103 - $5,644
-
MMBtu
03 2.1224: Replace boiler $10,532 $96,000 - $10,532
-
MMBtu
04 2.7135: Install occupancy sensors $538 $3,183 $538
6,727
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $815 $5,126 $815
10,193
kWh
-
06 2.2437: Recover waste heat from equipment $18,902 $19,520 - $18,902
-
MMBtu
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $26,139 $33,990 $26,139
326,748
kWh
-
08 2.4322: Use or replace with energy efficient substitutes $10,097 $24,155 $10,097
126,218
kWh
-
09 2.4221: Install compressor air intakes in coolest locations $5,068 $1,288 $5,068
63,346
kWh
-
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,937 $1,000 $9,937
124,207
kWh
-
11 2.4313: Provide proper maintenance of motor driven equipment $621 $120 $621
7,758
kWh
-
12 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $31,425 - $13,914
173,930
kWh
$17,511
-
MMBtu
13 2.7241: Install outside air damper / economizer on hvac unit $8,840 $4,000 $8,840
110,502
kWh
-
14 2.7211: Clean and maintain refrigerant condensers and towers $987 $240 $987
12,334
kWh
-
TOTAL RECOMMENDED $133,990 $207,225 $76,956
961,963
kWh
$57,034
-
MMBtu
TOTAL IMPLEMENTED $46,966 $5,803 $25,010
312,622
kWh
$21,956
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs