| Assessment Year | 2012 | 
|---|---|
| Principal Product | Soft drink manufacturing | 
| NAICS | 312111: Soft Drink Manufacturing | 
| SIC | 2086: Bottled and Canned Soft Drinks and Carbonated Waters | 
| Sales Range | $50 M  to 100M  | 
    
| # of Employees | 100 | 
| Plant Area | 
                            130,000
                 
ft2
 
                     | 
    
| Annual Production | 48,000
             
Tgal
 
         | 
    
| Production Hrs. Annual | 7,488
             
hrs
 
         | 
    
| Location (State) | Texas | 
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $602,507 | 7,714,074 | 
             
kWh
 
         | 
        $0.078 | 
| Natural Gas | $111,694 | 28,880 | 
             
MMBtu
 
         | 
        $3.87 | 
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $133,990 | 
             See individual recommendations below 
            *Non-energy impacts included in savings.
         | 
    ||
| IMPLEMENTED SAVINGS* | $46,966 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | 
|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,445 | $1,500 | - | 
                        $4,445
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                    |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $5,644 | $17,103 | - | 
                        $5,644
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                    |
| 03 | 2.1224: Replace boiler | $10,532 | $96,000 | - | 
                        $10,532
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                    |
| 04 | 2.7135: Install occupancy sensors | $538 | $3,183 | 
                        $538
                                                     6,727
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $815 | $5,126 | 
                        $815
                                                     10,193
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 06 | 2.2437: Recover waste heat from equipment | $18,902 | $19,520 | - | 
                        $18,902
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                    |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $26,139 | $33,990 | 
                        $26,139
                                                     326,748
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 08 | 2.4322: Use or replace with energy efficient substitutes | $10,097 | $24,155 | 
                        $10,097
                                                     126,218
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $5,068 | $1,288 | 
                        $5,068
                                                     63,346
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,937 | $1,000 | 
                        $9,937
                                                     124,207
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 11 | 2.4313: Provide proper maintenance of motor driven equipment | $621 | $120 | 
                        $621
                                                     7,758
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 12 | 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle | $31,425 | - | 
                        $13,914
                                                     173,930
                                 
                                            
kWh
 
                             | 
                                                                                
                        $17,511
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                    |
| 13 | 2.7241: Install outside air damper / economizer on hvac unit | $8,840 | $4,000 | 
                        $8,840
                                                     110,502
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 14 | 2.7211: Clean and maintain refrigerant condensers and towers | $987 | $240 | 
                        $987
                                                     12,334
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| TOTAL RECOMMENDED | $133,990 | $207,225 | 
                        $76,956
                                                     961,963
                                 
                                            
kWh
 
                             | 
                                                                                
                        $57,034
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                    ||
| TOTAL IMPLEMENTED | $46,966 | $5,803 | 
                        $25,010
                                                     312,622
                                 
                                            
kWh
 
                             | 
                                                                                
                        $21,956
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                    ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs