ITAC Assessment: OK0827
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ITAC Assessment: OK0827
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Assessment Year 2012
Principal Product Aircraft parts
NAICS 336413: Other Aircraft Parts and Auxiliary Equipment Manufacturing
SIC 3728: Aircraft Parts and Auxiliary Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 190
Plant Area 150,000
ft2
Annual Production 37,293
pieces
Production Hrs. Annual 2,210
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $307,612 6,887,640
kWh
Electricity Demand $157,940 19,532
kW-mo/yr
Natural Gas $53,437 7,709
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,996 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,431

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,533 $1,000 $2,533
50,658
kWh
- - - -
02 2.2437: Recover waste heat from equipment $2,407 $1,378 - - $2,407
-
MMBtu
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,484 - $1,416
28,318
kWh
$1,068
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,418 $10,765 $826
16,516
kWh
$592
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $123 $1,503 $74
1,474
kWh
$49
-
kW-mo/yr
- - -
06 2.2614: Use cooling tower or economizer to replace chiller cooling $13,788 $23,625 - - - - $13,788
-
Tgal
07 2.2414: Use waste heat from hot flue gases to preheat $4,564 $22,440 - - $4,564
-
MMBtu
- -
08 2.2414: Use waste heat from hot flue gases to preheat $4,021 $17,592 - - $4,021
-
MMBtu
- -
09 2.7241: Install outside air damper / economizer on hvac unit $3,500 $2,300 $3,500
69,684
kWh
- - - -
10 2.6232: Install set-back timers $2,711 - - - $2,711
-
MMBtu
- -
11 2.3212: Optimize plant power factor $7,070 $17,506 - $7,070
-
kW-mo/yr
- - -
12 2.7243: Improve air circulation with destratification fans / other methods $1,889 $7,800 $(-326.0)
(-6,535)
kWh
$(-72.1)
-
kW-mo/yr
$2,287
-
MMBtu
- -
13 2.1232: Keep boiler tubes clean $610 $1,100 - - $660
-
MMBtu
$(-50.0) -
14 2.7232: Replace existing hvac unit with high efficiency model $2,878 $36,395 $2,773
55,464
kWh
$105
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $49,996 $143,404 $10,796
215,579
kWh
$8,812
-
kW-mo/yr
$16,650
-
MMBtu
$(-50.0) $13,788
-
Tgal
TOTAL IMPLEMENTED $14,431 $49,538 $7,548
150,956
kWh
$1,765
-
kW-mo/yr
$5,118
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs