ITAC Assessment: OK0822
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ITAC Assessment: OK0822
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Assessment Year 2012
Principal Product Precision Machines
NAICS 336413: Other Aircraft Parts and Auxiliary Equipment Manufacturing
SIC 3728: Aircraft Parts and Auxiliary Equipment, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 160,000
ft2
Annual Production 100,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $492,072 6,817,486
kWh
Electricity Demand $126,604 14,457
kW-mo/yr
Natural Gas $10,914 1,249
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,252 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,287

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,102 $4,018 $11,102
153,764
kWh
- -
02 2.4322: Use or replace with energy efficient substitutes $16,173 $10,296 $16,173
224,006
kWh
- -
03 2.4221: Install compressor air intakes in coolest locations $1,925 $2,675 $1,925
26,664
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $18,342 $68,125 $18,342
254,040
kWh
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $810 $3,711 $810
11,222
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $402 $3,711 $402
5,569
kWh
- -
07 2.3212: Optimize plant power factor $5,077 $8,280 - $5,077
-
kW-mo/yr
-
08 2.2691: Shut off cooling if cold outside air will cool process $16,463 $26,358 $16,463
228,025
kWh
- -
09 2.7232: Replace existing hvac unit with high efficiency model $3,814 $40,395 $3,814
52,823
kWh
- -
10 2.6232: Install set-back timers $144 $826 - - $144
-
MMBtu
TOTAL RECOMMENDED $74,252 $168,395 $69,031
956,113
kWh
$5,077
-
kW-mo/yr
$144
-
MMBtu
TOTAL IMPLEMENTED $50,287 $87,453 $50,287
696,504
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs