ITAC Assessment: OK0821
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ITAC Assessment: OK0821
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Assessment Year 2012
Principal Product Shopping Carts
NAICS 332618: Other Fabricated Wire Product Manufacturing
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 502,000
ft2
Annual Production 482,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $618,924 8,741,280
kWh
Electricity Demand $304,507 21,907
kW-mo/yr
Natural Gas $216,958 45,598
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $131,751 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,838

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $43,921 $24,480 $43,921
620,362
kWh
- -
02 2.7241: Install outside air damper / economizer on hvac unit $3,466 $2,840 $3,466
48,960
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,363 $2,514 $2,363
33,385
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,847 $15,486 $4,847
68,469
kWh
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,712 $15,478 $2,712
38,316
kWh
- -
06 2.4224: Upgrade controls on compressors $17,137 - $17,137
242,062
kWh
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,375 $1,700 $8,375
118,292
kWh
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $5,301 - $5,301
74,880
kWh
- -
09 2.1224: Replace boiler $21,929 $26,400 - - $21,929
-
MMBtu
10 2.2136: Install / repair insulation on steam lines $2,699 $3,135 - - $2,699
-
MMBtu
11 2.3212: Optimize plant power factor $19,001 $9,750 - $19,001 -
TOTAL RECOMMENDED $131,751 $101,783 $88,122
1,244,726
kWh
$19,001 $24,628
-
MMBtu
TOTAL IMPLEMENTED $41,838 $35,504 $41,838
590,979
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs