ITAC Assessment: OK0816
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ITAC Assessment: OK0816
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Assessment Year 2011
Principal Product Motors
NAICS 333612: Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566: Speed Changers, Industrial High-Speed Drives, and Gears
Sales Range $100
M
to 500
M
# of Employees 390
Plant Area 225,000
ft2
Annual Production 480,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,010,822 22,147,200
kWh
Natural Gas $124,845 24,442
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $121,259 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,568

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2614: Use cooling tower or economizer to replace chiller cooling $20,409 $71,773 $20,409
443,664
kWh
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $245 $1,488 $245
5,320
kWh
-
03 2.7135: Install occupancy sensors $391 $456 $391
8,504
kWh
-
04 2.7122: Disconnect ballasts $481 $921 $481
10,452
kWh
-
05 2.6218: Turn off equipment when not in use $17,462 - $17,462
379,600
kWh
-
06 2.7241: Install outside air damper / economizer on hvac unit $13,197 $9,150 $13,197
286,902
kWh
-
07 2.7232: Replace existing hvac unit with high efficiency model $17,005 $315,900 $17,005
369,672
kWh
-
08 2.1224: Replace boiler $26,135 $24,220 - $26,135
-
MMBtu
09 2.2414: Use waste heat from hot flue gases to preheat $4,244 $11,700 - $4,244
-
MMBtu
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,037 - $18,037
392,098
kWh
-
11 2.4221: Install compressor air intakes in coolest locations $1,760 $1,338 $1,760
38,250
kWh
-
12 2.2511: Insulate bare equipment $1,893 $2,263 - $1,893
-
MMBtu
TOTAL RECOMMENDED $121,259 $439,209 $88,987
1,934,462
kWh
$32,272
-
MMBtu
TOTAL IMPLEMENTED $46,568 $27,502 $20,433
444,172
kWh
$26,135
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs