| Assessment Year | 2023 |
|---|---|
| Principal Product | Automotive parts |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 650 |
| Plant Area |
540,000
ft2
|
| Annual Production | 1,200,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $914,055 | 18,472,425 |
kWh
|
$0.049 | |
| Electricity Demand | $625,904 | 33,807 |
kW-mo/yr
|
$18.51 | |
| Electricity Fees | $4,440 | - |
|
- | |
| Natural Gas | $167,555 | 20,844 |
MMBtu
|
$8.04 | |
| Waste Disposal Costs | |||||
| Water Usage | $24,939 | 3,677 |
Tgal
|
$6.78 | |
| Water Disposal | $19,646 | 3,677 |
Tgal
|
$5.34 | |
| TOTAL YEARLY COSTS | $1,756,539 | ||||
| RECOMMENDED SAVINGS* | $188,875 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7243: Improve air circulation with destratification fans / other methods | $84,081 | $91,000 |
$2,030
41,435
kWh
|
$1,051
-
kW-mo/yr
|
- | - | - | $81,000 | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $41,028 | $500 |
$41,524
847,446
kWh
|
- | - | $(-396.0) | $(-100.0) | - | |
| 03 | 4.212: Adopt in-house material generation | $24,791 | $50,000 |
$(-4,410.0)
(-90,000)
kWh
|
$(-3,332.0)
-
kW-mo/yr
|
- | $(-792.0) | $33,325 | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $17,812 | $13,150 |
$17,812
363,507
kWh
|
- | - | - | - | - | |
| 05 | 3.4155: Meter waste water | $10,034 | $9,984 | - | - |
$10,034
-
Tgal
|
- | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,562 | $9,563 |
$6,562
133,916
kWh
|
- | - | - | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $4,201 | $2,875 |
$4,201
85,727
kWh
|
- | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $366 | $580 |
$219
4,468
kWh
|
$113
-
kW-mo/yr
|
- | $34 | - | - | |
| TOTAL RECOMMENDED | $188,875 | $177,652 |
$67,938
1,386,499
kWh
|
$(-2,168.0)
-
kW-mo/yr
|
$10,034
-
Tgal
|
$(-1,154.0) | $33,225 | $81,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs